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IGS-C-PL-100(1)

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1.

ANSI/ASME B 31.8

, 2010 Edition

:Gas transmission and distribution

2.

ANS/ASME B 31.4

,2009 Edition

:Pipeline transportation system for hydrocarbons


and other liquid

3.

ANSI/ASME B 16.5

, 2009 Edition

: Pipe flanges and flange fittings

4.

ANSI/ASME B 16.9

,2001 Edition

:Factory made wrought butt welding fittings

5.

API 5L

, 2008 Edition

:Specification for line pipe

6.

API 6 D

,2008 Edition

:Specification for pipeline valves

7.

API 1104

,2005 Edition

: Welding of pipeline and related facilities

8.

MSS- SP75

, 2004 Edition

:Specification for high test wrought butt


welding fittings

9.

MSS-SP44

, 2001 Edition

:Pipeline flanges

10. AWS A5.5

, 2006 Edition

:Specification for low alloy steel electrodes


for shielded metal arc welding

11. ISO 21809-1

, 2011 Edition

:Petroleum and natural gas industries , external


coating for buried pipeline transportation system

12. ISO 21809-2

,2008 Edition

:Petroleum and natural gas industries , external


coating for buried pipeline transportation system

13. ISO 11124,(1-4)

, 1997 Edition

: Preparation of steel substrates application


or

paints

and

related

products

specification for metallic blast cleaning


abrasive
14. ISO-8502-3

, 2000 Edition

: Preparation of steel substrate before


application or paints & related prevents tests
for surface cleanliness

15. ISO-8501-1

, 2000 Edition

: Preparation of steel substrates before


application or paints & related products
croup a : visual assessment or surface

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IGS-C-PL-100(1)

cleanliness
16. ISO 8503-5

, 2000 Edition

: Replica tape method for the determination


or the surface profile

17. ISO 8503-1

, 2000 Edition

: and 1 preparation of steel substrates


before application of paints & related
products surface racemes characteristic of
blast cleaned steel substrate

18. ISO 11126

, 1997 Edition

: Preparation of steel substrates application or


paints and related products specification for
metallic blast cleaning abrasive

19. ISO-8502-3,6,9

, 2000 Edition

:Preparation

of

steel

substrate

before

application or paints & related prevents tests


for surface cleanliness
20

ISO 4624

2002

PAINTS AND VARNISHES, PULL-OFF TEST FOR


ADHESION

21

ISO 9001

2008

OIL&GAS ,Specification for Quality Programs


for the Petroleum and Natural Gas Industry

22

ISO 14001

23. DIN-EN 10290

2009

, 2002 Edition

ENVIRONMENTAL MANAGEMENT

SYSTEMS -

REQUIREMENTS WITH GUIDANCE FOR US

:Steel tubes and fittings for onshore and


offshore pipeline external liquid applied PU
and PU modified coatings

24. DIN 30672

, 2000 Edition

:Tapes and shrinkable materials for the


corrosion protection of buried based

25. BS 4164

, 2002 Edition

:Specification for coal tar based hot applied


coating materials for protecting iron and steel

26. BS 7873

, 1996 Edition

:Code of practice for application testing of


hot enamel external and /or internal coating
of iron and steel

27. BS DIN EN 10300

, 2003 Edition

:Bituminous hot applied materials for external


coating

28. BS 8010-1

, 2004 Edition

: code of practice for pipelines steel


pipelines on land

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IGS-C-PL-100(1)

29. SNIP 3-42

,1980 Edition

: Trunk lines long distance pipelines

30. SNIP2-05-06

,1985 Edition

: Trunk lines long distance pipelines

31. CSA Z 662

, 2007 Edition

: Oil and gas pipelines systems

32. ISO 13623

,2009 Edition

: Pipeline transportation systems

33. IGS M-PL 006

, 1373 Edition

:Insolating joint specification

34. IGS M-PL 027

, 2009 Edition

:Anchor flange standard

35. IGS M-PL 010

, 1385 Edition

:3 Layer PE coating system

36. IGS M-PL 016

, 1386 Edition

:Modified bitumen enamel coating system

37. IGS-E-TP-010-1

, 1372 Edition

: 3 layer PE coating system

38. IGS-E-TP-010-2

, 1372 Edition

: 3 layer PE coating system

39. IGS-C-TP-010-AMND 2

, 1388 Edition

: 3 layer PE coating system

40. IGS-M-TP-016

, 1386 Edition

: Modified bitumen enamel coating system


for line pipe

41. IGS-R-TP-014

, 1387 Edition

Selection of external coating for buried

pipe line
42. IGS-M-TP-014-3

, 1388 Edition

: PE heat shrinkable sleeve for coating of


field weld joints.

43. IGS-M-TP-014-6

, 1387 Edition

: PE heat shrinkable sleeve for temp up to


600C

44. IGS-M-TP-014-7

, 1387 Edition

:PE heat shrinkable sleeve for temp up to


500C

45. IGS-M-TP-014-2-A

, 1378 Edition

: Polymer bitumen membrane

46. IGS-M-TP-014-2-C

, 1387 Edition

3 ply co extruded plastic tape field joint and


rehabilitation of steel pipe line

47. IGS-M-TP-014-5

, 1389 Edition

: Hand applied tape (hot)

48. IGS-M-TP-014-4

, 1385 Edition

: Hand applied two layer PE tape .

49. IPS-C-PI-270

, 1386 Edition

: Welding of transportation pipeline

50. IPS-E-PI-140

, 1386 Edition

: Onshore of transportation pipeline

51. ASTM D 4285

, 1983 Edition

: Test method for indication oil of water in


compressed air .

52. NACE PP 0287

, 2002 Edition

: Field measurement of surface profile of


abrasive blast cleaned steel surfaces
using a replica tape

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IGS-C-PL-100(1)

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IGS-C-PL-100(1)

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IGS-C-PL-100(1)

IGS-C-PL-100(1)

Inspection of thickness (attachment 1)


( )
A.1 General
The inspection consists of measuring the FJC.
A.2 Equipment
A magnetic, electromagnetic or ultrasonic measuring instrument with 10%
reading shall be used.
The instrument shall be calibrated for the coating thickness to be measured.
A.3 Procedure
At the start of each shift, the instrument readings shall be checked using
calibrated plates and shims of the same thickness range as the FJC and if
necessary be adjusted.
On each FJC to be inspected, a total of 8 measurements shall be carried out on
the body of the pipe.
The measurements shall be taken at points distributed along for equally spaced
longitudinal lines at the pipe length with two circumferential lines, one on each
side of the bead.
In addition, four additional measurements shall be carried out on a
circumferential line on top of the weld bead.
Note for measuring thickness of less than 1 mm, the surface profile of the joint
shall be taken into account for calibration.
A.4 Results
The minimum value for the body and for the weld bead shall be recorded.

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IGS-C-PL-100(1)


Holiday detection test (attachment 2)
( )
B.1 General
The test consists of detecting any porosity of the FJC using a scanning
electrode energised by a high arc voltage.
Defects shall be detected by a spark occurring between the steel and the
electrode at the defect, accompanied by a sound and / or light signal.
B.2 Equipment
The equipment shall consist of:
- Adjustable high voltage holiday detector with 10% reading accuracy,
equipped with a sound and / or light signal;
- Scanning electrode in the from metal brush, coiled spring with continuous
spirals or conductive rubber conforming to the shape of the joints;
- Conductors which are used to connect the joint to an earth electrode.
B.3 Procedure
The test shall be performed on a coating that is free from surface moisture.
The instrument (holiday detector) and earth shall be connected to the coated
pipe. The scanning electrode shall be passed over surface of the coating to be
inspected with a continuous relative movement not exceeding 300 mm/s.
The electrodes shall not be damaged and shall be in constant touch with the
coating.
At the time of the test, the voltage shall be set at the value depending on the
material and the nominal thickness of the coating.
At the start of each shift, the instrument shall be verified by a certified
voltmeter and adjusted if necessary.
B.4 Results
The number of holidays shall be recorded.

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IGS-C-PL-100(1)


Peel strength test (attachment 3)
( )
D.1 Measurement of the peel strength with a tensile testing machine
D.1.1 General
The test consists of measuring the force required for peeling the FJC from the
metal substrate of the joint at a constant rate of pull. When specified in clauses
10-17, the same method shall be used to measure the force required for
peeling the FJC from the plant coating at overlap.
D.1.2 Equipment
The equipment shall consist of:
- Tensile testing machine with which it is possible to record the peel force
with 5% reading accuracy and which operates at a rate of pull of 10
mm/min
1 mm/min , as in figure D.1 ( for small diameters ) or D.2
(for large diameters );
- Cutting tool (e.g. knife);
- Suggested equipment as in figure D.1 or D.2
D.1.3 Procedure
D.1.3.1 General
The peeling test for ambient temperature shall be performed at 230C20C.
The peeling test for maximum design temperature (if > 300C) shall be
performed at maximum design temperature 20C.
Peeling test for other temperatures may be performed after agreement between
the applicator and end user.
The temperature shall be measured by means of an adapted on the external
surface of the joint at the root of the peeled strip.

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IGS-C-PL-100(1)

D.1.3.2 Small diameter pipes


A pipe ring 200mm in length shall be cut from the pipe. A sample coating
strip shall be cut in the circumferential direction of the pipe ring measuring a
minimum of 160 mm in length and 20 mm to 50 mm in width.
The pipe ring shall be free to rotate about its axis as shown in figure C.1. The
cut end of the coating strip shall be secured to one of the gripping of the
testing machine and peeled perpendicular to the pipe axis.
D.1.3.3 Large diameter pipes
The pipe shall be supported during the test to prevent movement.
A sample coating strip shall be cut in the circumferential direction of the pipe
measuring a minimum of 160 mm in length and 20 mm to 50mm in width.
The cut end of the coating strip coating shall be secured to one of the gripping
jaws of the testing machine and peeled perpendicular to the pipe axis.
D.1.4 Results
The peel force data for 140mm of peeling shall be divided into seven intervals
of 20 mm and the first and last intervals discarded. The peel strength shall be
calculated from remaining data.
The average peel strength shall be the arithmetic mean over the 100 mm
length. If this value is not automatically determined, the arithmetic mean may
be estimated from the 20 mm bands across the 100 mm length.
The average peel strength shall meet the requirements of tables given in
clauses 10-17 and on single point in the 100 mm length shall be more than
30% below the specified value.
D.2 Measurement of the peel strength with a spring balance
D.2.1 General
The method consist of measuring the force required for peeling the field joint
coating from the metal substrate with a spring balance at a constant rate of

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IGS-C-PL-100(1)

pull. When specified in clauses 10-17, the same method shall be used to
measure the force required for peeling the FJC from the plant coating overlap.
D.2.2 Equipment
The equipment shall consist of:
- Spring balance with an accuracy of 10% with a clamp , as in figure D.3;
- Cutting tool (e.g. knife).
D.2.3 Procedure
The test shall be performed at a temperature of 232. If provision has been
made to perform this test outside this temperature range, the method described
shall be adapted, after agreement between the applicator and purchaser, if
necessary.
The temperature shall be measured by means of an adapted probe, on the
external surface of the joint at the root of the peeled strip (evaluation on 100
mm).
From the joint, a strip of coating 20-50 mm wide perpendicular to the axis of
the joint shall be cut.
The strip shall be separated over a circumferential length of approximately
20 mm.
The separated part of the coating shall be secured in the clamp of the spring
balance.
The coating shall be peeled off with a peeling rate of 10mm/min perpendicular
to the surface to the pipe. Over a distance of 10 mm every 6 s the peel force
shall be recorded.
D.2.4 Results
The peel strength, in Newton per mm, shall be calculated as the arithmetic
taken over the 10 recorded peel forces.
The peel strength in N/mm shall be recorded.
Adhesion test resistance to removal

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IGS-C-PL-100(1)

(Adhesion test resistance to removal (attachment 4)


( )
C.1 General
The test consists of determining the adhesion of the FJC by a destructive
process.
C.2 Equipment
The equipment shall consist of:
- Utility knife (e.g. with a stiff straight blade);
- Steel rule, if required;
- Steel rod, if required.
C.3 Procedure
The adhesion test shall be done at 232 unless otherwise agreed.
The test area shall consist of any coated area on the component or test sample
that is free from all defects and with the correct dry film thickness.
Using a sharp- bladed utility knife against a steel rule if necessary, straight
30mm to 50mm cuts shall be made in the coating through to the metal surface
to from an with an angle of approximately 300 at the intersection point.
The point of the utility knife shall be inserted horizontally (i.e. the flat of the
blade) under the coating at the point of intersection of the cuts such that the
blade point is at the metal surface.

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)IGS-C-PL-100(1

A levering action against a fulcrum ( such as a steel rod) shall be used to force
the flat point of the blade up from the metal surface describing a single,
vertical (i.e. at 900C to the surface) motion in an attempt to pries the coating
off.
C.4 Result
The adhesion of the coating shall be determined by the following rating
system (see figure C.1).


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)IGS-C-PL-100(1



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IGS-C-PL-100(1)

IGS-C-PL-100(1)

FIGURE 1 DETERMINATION OF RESIDUAL AIR VOLUME

The theoretical slope shall be calculated from the formula of Section (2-7) and plotted
in
the actual P/V plot by the test engineer before pressurizing commences. The bulk
modulus for the line-fill water should be taken at the average test section temperature
and at a pressure of 35 bar from Figure2.
NOTES: 1. To ensure accuracy, the P/V plot shall be made only up to 50 bar.
2. If the P/V plot has not become linear at 50% of the MAOP it should
be continued up to a maximum value of 35 bar or the test pressure,
whichever is the lesser.

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IGS-C-PL-100(1)

FIGURE 2 BULK MODULUS OF FRESH WATER FIGURE

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IGS-C-PL-100(1)

IGS-C-PL-100(1)

FIGURE 3 VOLUMETRIC EXPANSION COEFFICIENT


OF FRESH WATER

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4. "HSE- evaluation of contractor HSE" Volume HSE management System Shell
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5. "HSE-evaluation of Contractors" NORSOK Standard (S-006), Rev.1, October 2000,
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6. Harold E.Roland, Brian Moriarty "System Safety Engineering and management",
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7. Construction Safety and Environmental Management Program, The office and
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11. Contractor Health Safety and Environment Pre Qualification Canadian Association
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12. Health, Safety and Environment (HSE) During Construction Norsok Standard,
January 1996
13. Occupational Health & safety Assessment Series, OHSAS 18001:2007
14. Quality Management System Requirements, ISO 9001:2008
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