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C PL 100 PDF
C PL 100 PDF
)IGS-C-PL-100(1
11
18
25
29
33
45
) (
53
91
95
101
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137
187
)IGS-C-PL-100(1
190
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273
)IGS-C-PL-100(1
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)IGS-C-PL-100(1
.
.
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.
) (
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)IGS-C-PL-100(1
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1.
ANSI/ASME B 31.8
, 2010 Edition
2.
ANS/ASME B 31.4
,2009 Edition
3.
ANSI/ASME B 16.5
, 2009 Edition
4.
ANSI/ASME B 16.9
,2001 Edition
5.
API 5L
, 2008 Edition
6.
API 6 D
,2008 Edition
7.
API 1104
,2005 Edition
8.
MSS- SP75
, 2004 Edition
9.
MSS-SP44
, 2001 Edition
:Pipeline flanges
, 2006 Edition
, 2011 Edition
,2008 Edition
, 1997 Edition
paints
and
related
products
, 2000 Edition
15. ISO-8501-1
, 2000 Edition
IGS-C-PL-100(1)
cleanliness
16. ISO 8503-5
, 2000 Edition
, 2000 Edition
, 1997 Edition
19. ISO-8502-3,6,9
, 2000 Edition
:Preparation
of
steel
substrate
before
ISO 4624
2002
21
ISO 9001
2008
22
ISO 14001
2009
, 2002 Edition
ENVIRONMENTAL MANAGEMENT
SYSTEMS -
, 2000 Edition
25. BS 4164
, 2002 Edition
26. BS 7873
, 1996 Edition
, 2003 Edition
28. BS 8010-1
, 2004 Edition
IGS-C-PL-100(1)
,1980 Edition
30. SNIP2-05-06
,1985 Edition
, 2007 Edition
,2009 Edition
, 1373 Edition
, 2009 Edition
, 1385 Edition
, 1386 Edition
37. IGS-E-TP-010-1
, 1372 Edition
38. IGS-E-TP-010-2
, 1372 Edition
39. IGS-C-TP-010-AMND 2
, 1388 Edition
40. IGS-M-TP-016
, 1386 Edition
41. IGS-R-TP-014
, 1387 Edition
pipe line
42. IGS-M-TP-014-3
, 1388 Edition
43. IGS-M-TP-014-6
, 1387 Edition
44. IGS-M-TP-014-7
, 1387 Edition
45. IGS-M-TP-014-2-A
, 1378 Edition
46. IGS-M-TP-014-2-C
, 1387 Edition
47. IGS-M-TP-014-5
, 1389 Edition
48. IGS-M-TP-014-4
, 1385 Edition
49. IPS-C-PI-270
, 1386 Edition
50. IPS-E-PI-140
, 1386 Edition
, 1983 Edition
, 2002 Edition
)IGS-C-PL-100(1
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IGS-C-PL-100(1)
IGS-C-PL-100(1)
IGS-C-PL-100(1)
IGS-C-PL-100(1)
IGS-C-PL-100(1)
Holiday detection test (attachment 2)
( )
B.1 General
The test consists of detecting any porosity of the FJC using a scanning
electrode energised by a high arc voltage.
Defects shall be detected by a spark occurring between the steel and the
electrode at the defect, accompanied by a sound and / or light signal.
B.2 Equipment
The equipment shall consist of:
- Adjustable high voltage holiday detector with 10% reading accuracy,
equipped with a sound and / or light signal;
- Scanning electrode in the from metal brush, coiled spring with continuous
spirals or conductive rubber conforming to the shape of the joints;
- Conductors which are used to connect the joint to an earth electrode.
B.3 Procedure
The test shall be performed on a coating that is free from surface moisture.
The instrument (holiday detector) and earth shall be connected to the coated
pipe. The scanning electrode shall be passed over surface of the coating to be
inspected with a continuous relative movement not exceeding 300 mm/s.
The electrodes shall not be damaged and shall be in constant touch with the
coating.
At the time of the test, the voltage shall be set at the value depending on the
material and the nominal thickness of the coating.
At the start of each shift, the instrument shall be verified by a certified
voltmeter and adjusted if necessary.
B.4 Results
The number of holidays shall be recorded.
IGS-C-PL-100(1)
Peel strength test (attachment 3)
( )
D.1 Measurement of the peel strength with a tensile testing machine
D.1.1 General
The test consists of measuring the force required for peeling the FJC from the
metal substrate of the joint at a constant rate of pull. When specified in clauses
10-17, the same method shall be used to measure the force required for
peeling the FJC from the plant coating at overlap.
D.1.2 Equipment
The equipment shall consist of:
- Tensile testing machine with which it is possible to record the peel force
with 5% reading accuracy and which operates at a rate of pull of 10
mm/min
1 mm/min , as in figure D.1 ( for small diameters ) or D.2
(for large diameters );
- Cutting tool (e.g. knife);
- Suggested equipment as in figure D.1 or D.2
D.1.3 Procedure
D.1.3.1 General
The peeling test for ambient temperature shall be performed at 230C20C.
The peeling test for maximum design temperature (if > 300C) shall be
performed at maximum design temperature 20C.
Peeling test for other temperatures may be performed after agreement between
the applicator and end user.
The temperature shall be measured by means of an adapted on the external
surface of the joint at the root of the peeled strip.
IGS-C-PL-100(1)
IGS-C-PL-100(1)
pull. When specified in clauses 10-17, the same method shall be used to
measure the force required for peeling the FJC from the plant coating overlap.
D.2.2 Equipment
The equipment shall consist of:
- Spring balance with an accuracy of 10% with a clamp , as in figure D.3;
- Cutting tool (e.g. knife).
D.2.3 Procedure
The test shall be performed at a temperature of 232. If provision has been
made to perform this test outside this temperature range, the method described
shall be adapted, after agreement between the applicator and purchaser, if
necessary.
The temperature shall be measured by means of an adapted probe, on the
external surface of the joint at the root of the peeled strip (evaluation on 100
mm).
From the joint, a strip of coating 20-50 mm wide perpendicular to the axis of
the joint shall be cut.
The strip shall be separated over a circumferential length of approximately
20 mm.
The separated part of the coating shall be secured in the clamp of the spring
balance.
The coating shall be peeled off with a peeling rate of 10mm/min perpendicular
to the surface to the pipe. Over a distance of 10 mm every 6 s the peel force
shall be recorded.
D.2.4 Results
The peel strength, in Newton per mm, shall be calculated as the arithmetic
taken over the 10 recorded peel forces.
The peel strength in N/mm shall be recorded.
Adhesion test resistance to removal
IGS-C-PL-100(1)
)IGS-C-PL-100(1
A levering action against a fulcrum ( such as a steel rod) shall be used to force
the flat point of the blade up from the metal surface describing a single,
vertical (i.e. at 900C to the surface) motion in an attempt to pries the coating
off.
C.4 Result
The adhesion of the coating shall be determined by the following rating
system (see figure C.1).
:
)(Sec. No.
) :(Weld No
SA 2
) 65 (
CUT BACK
:
:
o
(1
:( c
:( c
o
o ) (
o
o
o
o
(2
: ( Part A ) A
o
o
(3
(4
o o
...
o
) : ( Batch No.
:
)(Mixing ratio
:
:
: ( Part B ) B
)IGS-C-PL-100(1
) (
3
6
9
12
)(Kg/Cm
) ( Peel Test
ASTM D1000
o
o o
) : ( CLOUSRE Patch
) ( OVER LAP :
o
:
o
o
o
o
o o
o
o
o
o
o
)( psychrometer
)(pyrometer
o
o
o
o
o
o
o
o
) (holiday detector
)(peel test
o
o
o
o
o
o
o
o
)IGS-C-PL-100(1
1 .
-2 .
-3 )(peel test 23 2 C .
- -4 )(peel test .
-5 2/5 .
-6 2/3 .
-7 2/8 .
-8 2/5 .
)IGS-C-PL-100(1
) 13 (
:
.
-1
-1-1 :
. IPS-D-TP-701
.
) ( A.C
) ( D.C ) (
.
IPS-D-TP-703
.
- IPS-D-TP-709
.
- IPS-D-
TP-717
.
.
-2-1 :
:
IPS-D-
TP-706 . .
:
)IGS-C-PL-100(1
IPS-D-
TP-705 .
-3 -1 :
:
:
.
.
.
.
.
:
.
.
.
.
:
.
-4-1 ) : ( TEST POINT
. 16
) ( THERMIT WELD
.
)IGS-C-PL-100(1
)
( INSULATING JOINT
.
) ( IDENTFICATION PLATE .
.
.
.
-5-1 :
.
.
.
.
)
( .
.
-
.
-
.
- ) ( TAGS
2 .
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- ) ( SPLINCING KIT
. ) ( CABLE LUG
.
- ) THERMIT
( WELD
.
) ( HANDY CAP
.
-2
-1-2 %30 2 2
.
-2-2 .
: :
.
- .
-3 )
(
:
-1-3
.
-2-3
-3-3 ) PIPE LINE
( MARKER
-4-3 ) ( HEADER
-5-3
)IGS-C-PL-100(1
-1
.
-2
.
-3
.
%20 %5 %75-4 :
.
.
:
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) ( TEST POINT
-
.
-
-1/5
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. -0/85
. SRB 0/95
.
-
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) 72 ( D.P
.
- /
.
/ .
.
.
-5 :
-1-5
.
.
-6 :
.
) . ( GROUND BED
.
-
) ( D.P A.C
.
- )( D.P
-
- .
- ) ( AS BUILT
.
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84
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-1
.
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.
-3 )
10 ( 40 5
20 .
-4
.
.
-5
EXPANDING STOPPERS
.
)IGS-C-PL-100(1
-6
.
-7
20 .
-8
.
-9
50 .
-10
SLAB 15
.
-11
.
-12
.
)IGS-C-PL-100(1
R.O.W.
.
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) 25 (
R.O.W .
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.
-15
.
)IGS-C-PL-100(1
-1
88
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88
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88
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91
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92
)IGS-C-PL-100(1
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) ( . . . . . .
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.
.
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/ .
)IGS-C-PL-100(1
.
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/
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.
-4-3
.
.
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.
-6-3
.
.
.
) (PLANKING ) (SHEETING PILES ) (BRACING
) (PROPPING .
)IGS-C-PL-100(1
1 2 .
.
.
) (THINSULATORES
.
.
. ) (END SEAL
.
.
.
-7-3 :
)IGS-C-PL-100(1
.
.
.
-8-3 ) (
6-3 .
-9-3
.
-4
-1-4
) (
.
-2-4
.
-3-4
) (SAGBENDS , OVER BENDS .
-4-4 ) (
) (C.C.W
) (PRE TEST
)IGS-C-PL-100(1
) (ROCK SHIELD
.
-5
)
(
.
HDD .
-1-5
.
) (SAG BENDS
) (COLD BENDS
.
-2-5
.
)IGS-C-PL-100(1
-1
94
-2
95
-3
95
-4
96
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.
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.
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.
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.
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.
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.
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.
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.
)IGS-C-PL-100(1
-2
-1-2 .
-2-2
MC .
-3-2 .
-4-2
.
-5-2
.
-3
-1-3
.
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) (ROCK SHIELD
.
) ( PRE- TEST .
)IGS-C-PL-100(1
-4
-1-4
) (BARREL , REDUCER , SPOOL )
( .
) (8
.
-2-4 ) (
.
-3-4
.
)IGS-C-PL-100(1
-1
98
-2
104
)IGS-C-PL-100(1
-1
-1-1
. 40
.
-1-2
:
) ( ) ( -
)IGS-C-PL-100(1
) (PIG
2-8 . 2-8 . 20 .
. 2-14 .
-1-4
)IGS-C-PL-100(1
)(CLEANING )(GAUGING )(FILLING )(PRESSURIZING )(AIR CONTENT CHECK )(STRENGTH TEST )(LEAK TIGHTNESS TEST )(EVACUATION & DRYING -1-5
15
. .
.
.
.
-1-6
) HSE
( .
.
- .
)IGS-C-PL-100(1
. .
) (KEEP AWAY PIPELINE UNDER TEST
.
20 .
) ( 7 bar ) MAOP ( .
. . ) ( .
. )) MSDS(MATERIAL SAFETY DATA SHEET.
. .
.
)IGS-C-PL-100(1
-1-7
.
.
.
.
.
) ( .
ANSI/ ASME B 31.8 .
HAZ . )" 25 mm(1
.
LAMINATION 25 MM ) (UT.
-1-8
.
. PRESSURE GAUGE
)IGS-C-PL-100(1
-1-9
) (TIE IN
) (GOLDEN WELDS
.
-1-10
.
) (1-11 .
-1-11
.
.
HYDROSTATIC TEST CERTIFICATE
. TIE- IN
.
.
)IGS-C-PL-100(1
-1-12
-1-13
.
.
.
.
. 20C
.
-2
-2-1
-2-1-1
)(PRESSURE RECORDER
1 /5 TP %1
24 .
)(PRESSURE GAUGE
1 /5 TP % 1 .
- )(DEAD WEIGHT TESTER
)IGS-C-PL-100(1
1 /5 TP 0/1 .
-2-1-2
):(TEMPERATURE RECORDER
60 0C %1 .
-10oC 60oC
0/5 oC
- 60 oC
0/1 oC
-2-1-3
:
.
:
.
120 "D < 30
160 "30" D < 48
200 "D 48
) (0/01 m3 -2-2
)IGS-C-PL-100(1
) (
.
50
.
-
) -2-2( 3 ) 3 ( .
100 .
-
.
-2-3
) (
.
. ) (TEST HEADS
.
.
7 bar 50
MAOP .
20 .
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-2-4 )(CLEANING
. ) .
( .
. 0/5 2/5
.
.
-2-5 )(GAUGING
. .
95
.
.
3 4
6 4 12
12 12
-2-6 )(LINE FILLING
)IGS-C-PL-100(1
500
.
10 15 .
.
. 2 bar
.
20C .
-2-7
.
.
.
-1 " 20 ) ( ERW
.
a = 1 2
M 14.22
D
V (X +
)
E.t
P1
= th
PSI
)M3(lit
M ) (
)IGS-C-PL-100(1
P2
PSI
PSI
)(ACTUAL
th )(THEORETICAL
PSI
)M3(lit
V
D
in
in
kg/cm2
E 2.11106
X ) X
(.
.
1
1 n Vi 1 V1 V2 V3
=
= +
+
+ ...
te Vt i =1 ti Vt t1 t 2 t 3
:
1
90%
0
1
95%
0
a
th
D 14in
D 16in
400 90
400 95
.
)IGS-C-PL-100(1
.
-2 ") 20 : ( SAW
35 bar MAOP 1bar
) (P/V PLOT .
.
) (STATIC HEAD .
) . (1
0/2 100
)(
.
V
1
D
(theor .) = V
1 2 +
P
B
E.t
m3
bar
V
)(THEORETICAL
P
V
V
(actu.) /
(theor .) 90%
P
P
) (
)IGS-C-PL-100(1
m3
m
-
) ( 0/3
B ) (3
V
)(ACTUAL
P
bar
) (
.
n
1 1
Vi
=
t e Vt i =1 t i
te
Vt
ti
Vi
0/2
10
. .
-2-8
.
) (CYCLE TEST ) ERW
" 20(:
)IGS-C-PL-100(1
90 1/5
) (CLASS LOCATION.
TP 30
.
) (YIELD TEST 24") SAW (
110 ) (SMYS 95
. 50 TP
.
0/2 OFFSET .
) (
P-V . 0/2
OFFSET 0/002
80 .
0/2
OFFSET 4 . 4
1bar 1bar
)IGS-C-PL-100(1
.
) (2-10 .
-2-9
) (2-10
.
.
.
400 400 750 750 24
.
-2-10
80 ) TP (
:
( ) (CYCLE TEST 90 1/5
.
( .
-2-11
.
. 24
3
)IGS-C-PL-100(1
) ( )
( .
.
. 24
) (
24
.
( " 30 :
( )14.22
D
E.t e
X+
=K
) th = K F (T1 T2
F
th + 0.2 K F
F
=H
a = P1 P2
= Pa th
)
(.
X ) (.
)IGS-C-PL-100(1
psi/oc
K
E = 2.11106
F
F
F
kg/cm2
--
--
th ) (
psi
psi
psi
P1
psi
P2
psi
T1
T2
C
C
:
H
H
H
( ":30
Pth
2(1 + )
=
D
1
T
(1 2 ) +
E.t
B
) Pt h (THEORETICAL
bar
)IGS-C-PL-100(1
T ) (T = T1 T2
T1
T2
C
C
E ) (E = 2/07 106
t
bar
m
-
) (0/3
B ) (2
bar
) (3
C-1
) ( ) (1/17 10-5
C-1
) P (actual )( Pa = P1 P 2
Psi
P1
Psi
P2
Psi
T 0
T< 0
)IGS-C-PL-100(1
)P (actu.) P (theor .
-2-12
) 24 ( 24 .
.
.
-2-13
.
.
.
.
.
.
.
)IGS-C-PL-100(1
-2-14 tie-in
:
.
. 1/5
4 .
.
.
) ( .
"30
264.7 Tf
D/t + 100
P bar/0C
)(Theoretical
(TEMPERATURE FACTOR) TF ) (
D
t
) "" (
IGS-C-PL-100(1)
IGS-C-PL-100(1)
The theoretical slope shall be calculated from the formula of Section (2-7) and plotted
in
the actual P/V plot by the test engineer before pressurizing commences. The bulk
modulus for the line-fill water should be taken at the average test section temperature
and at a pressure of 35 bar from Figure2.
NOTES: 1. To ensure accuracy, the P/V plot shall be made only up to 50 bar.
2. If the P/V plot has not become linear at 50% of the MAOP it should
be continued up to a maximum value of 35 bar or the test pressure,
whichever is the lesser.
IGS-C-PL-100(1)
IGS-C-PL-100(1)
IGS-C-PL-100(1)
)IGS-C-PL-100(1
)(
)(Psi
)(M3
) (M
3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
4
23
24
25
26
)IGS-C-PL-100(1
)(
)(Psi
)(C
)(C
T1
T2
T3
T4
T5
T6
Tm
)IGS-C-PL-100(1
IGS-C-PL-100(1)
IGS-C-PL-100(1)
IGS-C-PL-100(1)
)IGS-C-PL-100(1
130
) (
:
-1
) ( 1
133
147
150
152
153
-2
)( 2
156
-3
) ) (WELDING BOOK (3
161
-1-3 ) ( 1-3
162
) ( 4
163
-4
)IGS-C-PL-100(1
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163
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167
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169
170
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-1-5
170
-2-5
171
-3-5
172
-4-5
173
-5-5
174
-6-5
175
-7-5
176
-8-5
177
-9-5
178
) ( 6
179
-1-6
179
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180
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182
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) ( 8
183
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183
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184
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185
-6
)IGS-C-PL-100(1
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186
)
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.
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20
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)IGS-C-PL-100(1
1-
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.
.
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)
CALIBRATED ROUTES .
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:
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3-5-1 1-3 .
INSERT TEXT
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200 .
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AutoCAD .
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.
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:
1/10000 1/1000 A0 . R.O.W . 1/100 LEGEND .
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A4 .
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)IGS-C-PL-100(1
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) (LEGEND .
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.
):(TITLE BLOCK
) (Rev. ) (CHECKED .
/
.
.
C.P.STATION .
1/50 .
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1/200 .
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1/200
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30 50
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)/( .
.
.
1/200 .
CCW ) (CASSING
INSULATOR .
LINE MARKER .
) (SAG/OVER BENDS .
) (.
REFERENCE DWG .
)IGS-C-PL-100(1
-5-3
-1-5-3
10
11
12
13
14
15
16
17
)IGS-C-PL-100(1
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
11
43
12
44
10
45
46
10
)IGS-C-PL-100(1
47
48
49
50
51
52
-2-5-3
.
-1
-2
-3
-4
-5 )(
-6
-7
-8 )(L-R
-9
-10
-11
-12 )(RIGHT OF WAY
)IGS-C-PL-100(1
-13
-14 MARKER
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
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.
Node NODE
.
).(SNAP
)IGS-C-PL-100(1
...
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,
.
SNAP .
POINT .
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) (JOINT .
GEOREFERENCED .
) (CURSOR
.
-5
.
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1-1
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)IGS-C-PL-100(1
-7-4 ) (X,Y
DRAWINGS AND OTHER REFERENCE .
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.
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TIE-IN .
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.
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SLAB C.C.W ) ( PIPE PROTECTION
.
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-10 ) ( REVISIONS
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2 -1
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-1 A1
-2 1/200
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.
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.
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.
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1
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200
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) ( SAG/OVER BENDS .
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(
-10-3 .
-4 REFERENCE DWG .
)IGS-C-PL-100(1
3-1
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-1 A2 ) L/R A1 (
-2
-3
-4 ) (
LEGEND .
-5 .
-6 .
) (
-7
(BILL OF MATERIALS) .
-8 ) ( CUT PIPES
.
-9 (WELD NO.) .
-10 LEGEND
.
-11 ) ( LAST REVISION AS BUILT
.
)IGS-C-PL-100(1
4-1
-4-1 ) AS BUILT (
) ( C.P. STATIONS 1:50
-1 : A4
-2
-1-2 )
33 (
1/8
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3
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) ( SP , LP ) ( CP
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4
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-3-4 .
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)IGS-C-PL-100(1
-5-4 .
-5 )(NOTES
-1-5 NOTES
.
-6 )(LEGEND
-1-6 AC AC
LEGEND .
-7
-1-7 ) ( IPS REFERENCE
DRW.S .
-8 ) :(TITLE BLOCK
.
-1-8 ) (Rev. CHECKED
-2-8 : /
.
-3-8
-4-8 C.P.STATION
-5-8
-6-8 :
-7-8
-8-8 ) (SCALE 1:50 .
-9-8
)IGS-C-PL-100(1
-10-8
-11-8
-12-8 ) (Rev. AS BUILT -9.
N/S
-9 N/S
)IGS-C-PL-100(1
) AS BUILT (
-1-2 A1 :
-2-2 :
-1-2-2 ) ( .
-2-2-2
.
-3-2-2 ) ( ...
) (
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