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MC LC ........................................................................................................................ i
DANH SCH BNG .................................................................................................... iv
QUY C K HIU .................................................................................................... iv
T VN ................................................................................................................ vi
TI THIT K ....................................................................................................... vii
Chng 1: GII THIU TNG QUAN ..................................................................... 1
1.1 TNG QUAN V NHO ....................................................................................1
1.1.1. Gii thiu v nho ........................................................................................1
1.1.2 Thnh phn ha hc ....................................................................................1
1.2 GII THIU V QU TRNH C C.........................................................2
1.2.1 nh ngha c c ........................................................................................2
1.2.2 Phn loi phng php c c.....................................................................3
1.2.3 Phn loi thit b c c v ng dng .........................................................3
1.2.4 Cc loi thit b c c chnh ......................................................................4
Chng 2: QUY TRNH C C DUNG DCH NHO ........................................... 6
2.1 NGUYN TC HOT NG CA H THNG C DC ..........................6
2.2 NGUYN TC HOT NG CA NG TUN HON TRUNG TM ..........6
Chng 3: CN BNG VT CHT V NNG LNG....................................... 8
3.1 CC THNG S V S LIU BAN U ....................................................8
3.2. CN BNG VT CHT ................................................................................8
3.2.1 Phng trnh cn bng vt cht ca qu trnh bc hi c c.................8
3.2.2 Tn tht nhit trong h ..........................................................................8
3.3 CN BNG NHIT LNG ........................................................................11
3.3.1 Nhit dung ring ........................................................................................11
3.3.2 Nhit lng ring ......................................................................................11
3.4 CN BNG NNG LNG .........................................................................12
3.5 TNH TON TRUYN NHIT CHO THIT B C C ..........................13
3.5.1 Nhit ti ring pha hi ngng (q1) ...........................................................13
3.5.2. Nhit ti ring pha dung dch (q2): .........................................................14
3.5.3 Nhit ti ring pha tng (qv) ..................................................................15
3.5.4 H s truyn nhit K cho qu trnh c c ................................................16
3.5.5 Tnh nhit lng do hi t cung cp .......................................................16
3.5.6. Din tch b mt truyn nhit ...................................................................16
Chng 4: THIT B CHNH ................................................................................... 17
4.1. BUNG T .................................................................................................17
4.1.1 Tnh s ng truyn nhit ...........................................................................17
4.1.2 ng knh ng tun hon trung tm........................................................17
i
4.1.3 ng knh bung t...............................................................................17
4.2 BUNG BC ..................................................................................................18
4.2.1 ng knh bung bc ..............................................................................18
4.2.2. Chiu cao bung bc hi ..........................................................................18
4.2.3 Tnh kch thc cc ng dn .....................................................................19
CHNG 5: THIT B PH .................................................................................... 22
5.1. CN BNG VT LIU ................................................................................22
5.1.1. Lng nc lnh cn thit ti vo thit b ngng t .........................22
5.1.2. Th tch kh khng ngng v khng kh c ht ra khi thit b ...........22
5.2. KCH THC THIT B NGNG T ........................................................23
5.2.1 ng knh thit b ngng t ....................................................................23
5.2.2 Kch thc tm ngn .................................................................................24
5.2.3 Chiu cao thit b ngng t .......................................................................25
5.2.4. Tnh kch thc ng baromet ...................................................................27
5.3. CHN BM ...................................................................................................28
5.3.1. Bm chn khng.......................................................................................28
Chng 6: TNH TON C KH ............................................................................. 30
6.1 B DY BUNG T ..................................................................................30
6.2 B DY BUNG BC ..................................................................................31
6.3. B DY Y BUNG T: .....................................................................32
6.4 B DY Y NN BUNG T:.............................................................33
6.5 B DY NP BUNG BC: ........................................................................34
6.6 TNH B DY LP CCH NHIT CA THN THIT B .......................34
6.7 CHN MT BCH..........................................................................................35
6.7.1 Mt bch ni vi y, np ca bung t v bung bc.......................35
6.7.2 Mt bch ni cc ng dn ......................................................................35
6.8 TNH V NG .................................................................................................36
6.9 TAI TREO .......................................................................................................37
6.9.1 Khi lng bch .........................................................................................37
6.9.2 Khi lng ng truyn nhit .....................................................................38
6.9.3 Khi lng ng tun hon trung tm ........................................................38
6.9.4 Khi lng v ng ....................................................................................38
6.8.5 Khi lng bung bc ...............................................................................38
6.9.6 Khi lng bung t ...............................................................................38
6.9.7 Khi lng np bung bc ........................................................................38
6.9.8 Khi lng y bung t .........................................................................39
6.9.9 Khi lng on thu hp trung gian ni bung t v bung bc............39
ii
6.10 KNH QUAN ST ........................................................................................40
6.11 CA NGI .................................................................................................40
KT LUN ................................................................................................................... 42
TI LIU THAM KHO ............................................................................................. 43
iii
DANH SCH BNG
Bng 2.1 Thnh phn ha hc ca nho .................................................................... 2
Bng 3.1 Nhit ca h thng c c ......................................................................... 10
Bng 3.2 Bng nhit dung ring ..................................................................................... 12
Bng 5.1 Kch thc cc thnh phn ca thit b ngng t ..................................... 26
Bng 6.1 Kch thc bch ni bung t, bung bc. ................................................. 35
Bng 6.2 Kch thc bch ni cc ng dn. ............................................................. 36
Bng 6.3 Khi lng bch ........................................................................................ 38
Bng 6.4 S liu kch thc tai treo ......................................................................... 40
Bng 6.5 Kch thc knh quan st .......................................................................... 40
Bng 6.6 Kch thc ca ngi ............................................................................... 41
iv
QUY C K HIU
n gin trong vic ch thch ti liu, quy c k hiu nh sau:
- x, STQTTB T1, y: S tay qu trnh v thit b Cng ngh ha cht, tp 1.
Nh xut bn Khoa hc v K thut.
- x, STQTTB T2, y: S tay qu trnh v thit b Cng ngh ha cht, tp 2.
Nh xut bn Khoa hc v K thut.
- x, s tay thit k, Phm Vn Thm, y: S tay thit k thit b ha cht v ch
bin thc phm a dng. Trng i hc Cn Th
- x, QTTB tp 3, y: Cc qu trnh v thit b trong cng ngh ha cht v thc
phm, tp 3 Cc qu trnh v thit b truyn nhit. Nh xut bn khoa hc
v k thut H Ni.
- x, QTTB tp 5, y: Qu trnh v thit b cng ngh ha hc tp 5. Trng i
hc bch khoa TP. HCM.
Vi x: s ch cng thc, s bng, hnh.
y: s trang.
v
T VN
Vi s pht trin khng ngng ca khoa hc k thut, ngnh cng nghip
nc ta ang phi i mt vi nhiu th thch. tr thnh mt k s, c bit l
k s cng ngh thc phm, chng em nhn thc c rng vic tnh ton, thit k
my mc, thit b l mt vic quan trng v cn thit.
K thut c c ra i t rt lu v c ng dng rt ph bin trong cng
ngh ha cht c bit l trong cng nghip sn xut thc phm. S c c cc thc
phm dng lng nh tr, c ph, nc tri cy,..l mt trong nhng phng php
bo v tt nht c tnh vn c ca chng, bo qun lu, gim chi ph bo qun v
vn chuyn. Sau khi phc hi lng nc mt i sau qu trnh c c, sn phm
thc t gn nh ban u.
Theo s phn cng ca gio vin hng dn nn nhm nhn nhim v ca
n vi ti: Thit k h thng c c dung dch nc nho hot ng lin tc mt
ni (bung t trong, thit b tun hon gia) vi nng sut 1100kg/h.
V n Qu trnh v Thit b l ti ln u tin nhm m nhn nn
thiu st v hn ch trong qu trnh thc hin l khng trnh khi. Do , chng em
rt mong nhn c thm gp , ch dn t thy, c gio cng c v m rng
kin thc chuyn mn.
vi
TI THIT K
Tn ti: Thit k h thng c c dung dch nc nho hot ng lin tc mt ni
(bung t trong, thit b tun hon gia) vi nng sut 1100 kg/h.
S liu ban u:
- Nng u: 16%
- Nng cui: 48%
Yu cu tnh ton:
- Kch thc thit b chnh (ni c c): bung bc, bung t, y, np.
- Thit b ph: thit b ngng t Baromet.
vii
n Qu Trnh v Thit b
1
n Qu Trnh v Thit b
Acid d bay hi
Nha: 1,2 V cc vitamin Cht mi
0,5 - 1
(Ngun: https://cntp11htp01.wordpress.com/2012/10/22/nhom-3-cong-nghe-san-xuat-nuoc-nho-dong-hop/)
2
n Qu Trnh v Thit b
3
n Qu Trnh v Thit b
4
n Qu Trnh v Thit b
5
n Qu Trnh v Thit b
6
n Qu Trnh v Thit b
7
n Qu Trnh v Thit b
8
n Qu Trnh v Thit b
9
n Qu Trnh v Thit b
Chn h1 = 0,5 m, h2 = 2 m
p sut trung bnh:
h2 2 610,9
Ptb = P0 + (h1 + ) dds .g = 0,1258 + (0,5 + ) .9,81 = 0,2174 at
2 2 9,81*104
Nhit thi tc
10
n Qu Trnh v Thit b
11
n Qu Trnh v Thit b
Hi t Hi th
T0 C I.10-3 (J/kg) T0 C i.10-3 (J/kg)
120 2711 51 2589,54
3.4 CN BNG NNG LNG
Nhit vo:
Do dung dch u: GCt
Do hi t: D(1- ) iD
m ca hi : Dc
Nhit ra:
Hi th mang ra: W.iW
Nc ngng t: Dc
Sn phm mang ra: Gc.Cc.tc
Nhit c c: Qc
Nhit tn tht: Qtt
T l tn tht : = 0,05 v m ca hi = 0,05
C th b qua:
Nhit lng do hi nc bo ho ngng t trong ng ng dn hi t vo
bung t: Dc = 0
Nhit c c: Qc = 0
Nc ngng chy ra c nhit bng nhit ca hi t vo (khng c qu
lnh sau khi ngng) th (iD - c) = rD= 2207,075 kJ/kg Pht=2,025 at (n nhit
ngng t ca hi t). (Bng I.251, STQTTB T1, 314)
D(1 - )( iD - c) + GCt = GcCctc + W iW + Qtt
Thay Qtt = QD = 0,05QD
QD= D(1 - )(1 - )( iD - c) = G(Cctc - Ct) + W(iW - Cctc)
12
n Qu Trnh v Thit b
G (Cc t c C t ) W (iw'' Cc t c )
D=
(1 )(1 )rD
= 2736,7 (kg/h)
Lng hi t tiu tn ring:
D 2736,7
m = = 1,24 (kg hi t/kg hi th ).
W 2200
Trong :
D : lng hi t dng c c
W: lng hi th thot ra khi c c
3.5 TNH TON TRUYN NHIT CHO THIT B C C
Qu trnh truyn nhit gm 3 giai on:
+ Nhit truyn t hi t n b mt ngoi ca ng truyn nhit vi h
s cp nhit 1 v nhit ti ring q1
+ Dn nhit qua thnh ng
+ Nhit truyn t b mt ng n dung dch vi h s cp nhit 2 v
nhit ti ring q2
Ta c:
t1 = thd - tT1
t2 =tT2 - tc
t = tT1 - tT2
3.5.1 Nhit ti ring pha hi ngng (q1)
H s cp nhit 1, vi ng truyn nhit t thng ng th h s 1 i vi
hi bo ha ngng t c tnh theo cng thc (V.101, STQTTB T2, 28)
0, 25
r
1 2,04 * A * q1 1 * t1
H * t1
Trong :
r: n nhit ngng t ca nc p sut hi t l 2,025 at.
Tra bng I.251 STQTTB T1, 314 : r = 2207,075*103 J/kg
13
n Qu Trnh v Thit b
Trong :
n: h s cp nhit ca nc khi c c theo nng dung dch
n = 45,3*p0,5*t2,33 (S tay thit k Thit k, Phm Vn Thm, 234)
dn nhit ca dung dch:
dd
dd A * C * dd * 3 (I.32, STQTTBT1, 123)
M dd
1221,8
= 3,58*10-8 * 2873,68* 1139,3 * 3 = 0,24 (W/m.)
180
14
n Qu Trnh v Thit b
15
n Qu Trnh v Thit b
= 2373,72 (W/m2. )
Vy q2 = 2.t2 = 2373,72*16,58 = 39354,38 (W/m2)
So snh q1 v q2 ta thy:
q1 q12 40696,78 39354,38
*100% = *100% = 3,2% < 5%
q1 39354,38
16
n Qu Trnh v Thit b
.Dth2 4.Fth
Fth Dth
4
Trong trng hp i lu t nhin, tun hon trong: Fth = (0,25 0,30) FD , vi Fo l din
tch tit din ngang ca tt c ng truyn nhit; chn Fth= 0,3.Fo
d 2 n .0,0342.271
Fth = 0,3. 0,3. 0,074(m 2 )
4 4
4 Fth 4.0,074
Vy: Dth = 0,307(m)
17
n Qu Trnh v Thit b
4 3 3
b = 1 (n ' 1) n ' (b 2 1) 1 (7 2 1) 1 37
3 4 4
S ng truyn nhit cn li l:
n = 271 37 = 234 ng
Kim tra din tch truyn nhit:
F = 3,14*H*(n.dt + Dth) = 3,14*2*(234*0,034+0,325) = 52 > 50 (tha mn)
4.2 BUNG BC
4.2.1 ng knh bung bc
Th tch ca bung bc (khng gian hi), chiu cao, ng knh ca bung
bc v bn cht dung dch c mi quan h vi nhau. Thng ngi ta tnh th tch
bung bc. C th chn ng knh hoc chiu cao bung bc.
Chn Dt = 1,8 m (Theo Bng XIII.6, STQTTB T2, 359)
4.2.2. Chiu cao bung bc hi
Th tch khng gian hi c xc nh
W
Vkgh ( VI.24,STQTTB T2, 71)
h .u tt
Trong :
Vkgh: l th tch khng gian hi (m3).
W: l lng hi th bc ln trong thit b (m3).
Hi th l hi dung mi nguyn cht h: l khi lng ring ca hi th
l 0,083 (kg/m3) p sut 0,1258 at (STQTTB T1, 315)
utt: l cng bc hi th tch cho php ca khong khng gian hi trong
mt n v thi gian (m3/m3.h).
18
n Qu Trnh v Thit b
Chn chiu cao khng gian hi Hkgh = 3 m, v trong thc t th chiu cao khong
khng gian hi khng nh hn 1,5 m khi bc hi dung dch to bt mnh, thng
ly khong Hkgh = 2,5 ti 3 m.
4.2.3 Tnh kch thc cc ng dn
Theo CT V.41, STQTTB T2, 74
Phng trnh lu lng:
.d 2
Vs m 3 / s
4
Vs
d (m)
0,785.
Vi:
Vs: lu lng kh, hi, dung dch chy trong ng (m3/s).
: tc thch hp i trong ng (m/s).
Li c: Vs = W.v
Vi:
W l lu lng khi lng (kg/s).
19
n Qu Trnh v Thit b
0,76 * 0,9
d= = 0,21(m) (chn = 20 m/s)
0,785* 20
Theo bng XIII.26, STQTTB T2, 428 Chn d = 250 (mm) dn= 279 (mm)
4.2.3.2 ng knh ng dn hi th
p sut hi t Pht = 0,1327 at, tht = 500C v = 13,9 (m3/Kg) (Theo bng I.251,
STQTTB T1, 315)
W 2200
W= 0,61(kg / s )
3600 3600
0.92*7.71
0,61* 13,9
d =
0,52 (m)m(chn
0, 48( ) = 40 m/s)
00,,785
785.40
* 40
Chn d = 400 (mm), dn= 433 (mm) (theo bng XIII, STQTTB T2, 429)
4.2.3.3 ng knh ng dn dung dch
ng knh ng nhp liu
G 3300
W= 0,92(kg / s)
3600 3600
Ta c x = 16%:
= 1062,6 (kg/m3) (theo bng I.88,STQTTB T1, 64)
1 11 4
v = =9.56*10
9,41*10-4 (m3/kg)
1046
1062,6
,92 * 9,41*104
01.13*9.56.10
d 00.037(
,033 (m)
m) (chn = 1 m/s)
00,,785 *1
785.1
20
n Qu Trnh v Thit b
Ta c xc = 48%
= 1139,3 (kg/m3) (S tay Thit k, Phm Vn Thm, 43)
1 1 1 4
v
= 7.78
= 8,77*10-4 *10
(m3/kg)
1139
1285.7
,3
Chn d = 20 (mm), dn= 27 (mm) (theo bng XIII, STQTTB T2, 426)
4.2.3.4 ng knh ng tho nc ngng
2736,7
Lu lng khi lng l: W = D = = 0,76 (kg/s)
3600
Ta c: t =120oC = 943,4 (kg/m3)
Bng I.5, STQTTB T1, 12.
1 1
= 1,06*10-3 (m3/kg)
943,4
Chn d = 32 (mm), dn= 41 (mm) (theo bng XIII, STQTTB T2, 426)
21
n Qu Trnh v Thit b
CHNG 5: THIT B PH
5.1. CN BNG VT LIU
5.1.1. Lng nc lnh cn thit ti vo thit b ngng t
Da vo phng trnh cn bng nhit lng:
W i C n .t 2c
Gn . ( CT VI.51,STQTTB T2, 84)
C n t 2c t 2 d
22
n Qu Trnh v Thit b
Vi:
Gkk: l lng kh khng ngng, khng kh c ht ra khi thit b (kg/s)
W: l lng hi i vo thit b ngng t (kg/s).
Gkk = 0,25*10-4*0,61+0,25*10-4*11,48+0,01*0,61 = 6,4*10-3 (kg/s)
Th tch kh khng ngng v khng kh c ht ra khi thit b ngng t
tnh theo cng thc sau:
288..G
288 273t kkt kk) ) 3
Gkkkk(.(273
Vkk ( m (CT
/ s ). VI.49, STQTTB T2, 84).
PPPP hh
Vi:
Vkk: th tch kh khng ngng v khng kh c ht ra khi thit b (m3/s).
P: p sut chung ca hn hp kh trong thit b ngng t (N/m2).
Ph: p sut ring phn ca hi nc trong hn hp (N/m2).
(ly bng p sut hi bo ha nhit ca khng kh (tkk ))
Vi thit b ngng t trc tip loi kh, nhit ca khng kh c xc
nh nh sau:
t kk t2
2 0,1(t 2c2c
+ 4 + 0,1(t -tt2 o
) (CTVI.50,STQTTB
2 d ).( C )
T2, 84).
288.6,4.1033(273
288.9,87.10 .( 27331)
32)
Vy: Vkk 0, 0,075 (m3/s)
= 057
2 0,0461)9,81.10
(0,1258
(0, 0,0498).9,81.4104
23
n Qu Trnh v Thit b
WW
dtr 1,383
1,383. ((m)
m). (CT.VI.52, STQTTB T2, 84).
hh.hh
00.92
,61
Dtr 1,383.
1,383
= 0,17(
0,5 (m)
m).
00,1283.35
,08295.55
Vi:
24
n Qu Trnh v Thit b
,48 *103
1120.67
f 0,=034( m2 ). (m2)
0,0185
0,62
0, 62.994
fc
t 0,866.d (mm) (CT VI.55,STQTTB T2, 85).
f tb
Vi
d: ng knh ca l (mm).
fc
: t s gia tng s din tch tit din cc l vi din tch tit din ca
f tb
fc
thit b ngng t, thng ly 0,025 0,1. Vy chn =0,1.
f tb
0,5
t = 0,866.2.0,1 = 0,55 (mm)
Vi:
t2c, t2 : l nhit cui, u ca nc ti vo thit b (oC).
tbh : l nhit hi nc bo ha ngng t (oC).
4525
55 25
P 1,20.58
59,7 25
50 25
25
n Qu Trnh v Thit b
26
n Qu Trnh v Thit b
Hhi = a + a1 + a2 + a3 + a4 + a5 + (n.) + P + h + H
= 1300 + 220 + 260 + 320 + 390 + (8.4) + 1200 + 40 + 453
= 4575 mm = 4,575 m
Vy chn chiu cao ca thit b ngng t: Hng = 4600 mm
5.2.4. Tnh kch thc ng baromet
p sut trong thit b ngng t l 0,1258 at, do tho nc ngng v hi
ngng t mt cch t nhin th thit b phi ca ng Baromet.
ng knh trong ca ng Baromet c xc nh theo cng thc:
0,004
0,004 W)
(G(nGn W)
dB (m). (CTVI.57, STQTTB T2, 86).
.
Vi:
W: l lng hi ngng (kg/s).
Gn: lng nc lnh ti vo thit b (kg/s).
: tc ca hn hp nc, cht lng ngng chy trong ng baromet
(m/s) thng ly (0,5-0,6) m/s, chn = 0,5 (m/s).
0,004.(11,48 0,61)
db = = 0,18 (m)
.0,5
27
n Qu Trnh v Thit b
2 H
V h2 1 (m). (CT VI.60, STQTTB T2, 87).
2g d
H s tr lc khi vo ng ng ly = 0,5, khi ra khi ng ly = 1
Vi:
H: ton b chiu cao ng Baromet (m).
d: ng knh trong ca ng Baromet (m).
: h s ma st khi nc chy trong ng, thng ly = (0,02 0,035)
Chn = 0,03
Th vo cng thc, ta c:
125 25H
H = 9,07 + + 0,5
3924 11772
H = 9,6 m
Chn chun chiu cao ng Baromet H = 12 m ngn nga nc dng ln trong
ng v chy trn vo ng ng dn hi khi p sut kh quyn tng.
5.3. CHN BM
5.3.1. Bm chn khng
Ngoi tc dng ht kh khng ngng v khng kh, bm chn khng cn c
tc dng to chn khng cho thit b ngng t v thit b c c.
Trong thc t qu trnh ht kh l qu trnh a bin nn:
k 1
P1 .v kk 1
k P k
N 2
ck k 1 P 1
(CT 3.3, cc qu trnh v thit b trong cng ngh ha cht v thc phm, T1,
119).
Vi:
P1: p sut kh lc ht (N/m2), P1 = Pkk.
P2: p sut kh lc y (N/m2).
k: ch s a bin ca khng kh, ly k = 1,25.
28
n Qu Trnh v Thit b
1, 25 1,25
1 1
4
1,
1 1=
1,1,25
9 , 101337,3
81 . 10 25 1,25
2094,76
N .7455,6.0,075
15097,59.0,057 2215,62(W)
0,9.(1,25 1)
0,9.(1, 1) 7455 ,6
15097,59
Vi:
: l h s d tr cng sut,thng ly = 1,1-1,15, chn = 1,12.
tr : hiu sut truyn ng, ly tr = 0,96.
2094,76
Nc = .1,12 2572,51(W )
0,96.0,95
29
n Qu Trnh v Thit b
Trong :
Dt : ng knh trong ca bung t (m)
: h s bn ca thnh hnh tr tnh theo phng dc, chn = 0.95 (theo
bng XIII.8, STQTTB T2, 362)
Chn C = C1 + C2 + C3.
Trong :
C1: l h s b sung do n mn, C1 = 1 (mm)
C2: l h s b sung do hao mn, C2 = 0 (mm)
C3: l h s b sung do dung sai ca chiu dy, C3 = 0,8 (mm)
30
n Qu Trnh v Thit b
V
1,46.108
.0,95 623,02 > 50 nn c th b qua i lng P mu s
P 222624,22
trong cng thc
Nn ta c:
1,2.22624,22
S = 1,8.103 = 2,76.10-3 (m)
2.1,46.108.0,95
1,2 (4 1,8).10 .357908,05 = 1,03.108 <
3
2.108 (N/m2)
2.( 4 1,8).103.0,95
Trong :
Dt = 1,8 (m)
Chn = 0,95
31
n Qu Trnh v Thit b
1,46.108
.0,95 623,02 > 50 nn c th b qua i lng P mu s
V
P 222624,22
trong cng thc.
1,8.12340,98
Nn ta c: St = 1,8.10 3 = 1,88.10-3 (m)
2.1,46.108.0,95
Dt S C P0 c
Kim tra ng sut theo p sut th :
2 S C 1, 2
Ta thy:
1,8 (4 1,8).10 .18511,47 = 0,08.108 < 2.108
3
(N/m2)
2.( 4 1,8).10 3.0,95
Trong :
ng knh trong ca bung bc Dt = 1,2 (m)
P = Ph + H.g. = 2,025*9,81*104 + 2*9,81*1139,3 = 222624,22 (N/m2)
32
n Qu Trnh v Thit b
k: h s th nguyn, k = 1- d
Dt
V
k 1,46.108
.0.92.0,95 573,18 > 30 nn c th b qua i lng P mu s
P 222624,22
trong cng thc
DP D 1,2.222624,22 1,2
S t
t
C = . 0,0018 = 0,029
3,8 k P b
2 h 3,8.1,46.108.0,92.0,95 2.0,3
Chn S = 4 mm
Kim tra li ng sut thnh p sut th thy lc theo cng thc (XIII.49,
STQTTB T2, 386)
D t
2
2hb ( S C ) p0 c
( N / m 2 ) (CT XIII.49, STQTTB T2, 385)
7,6khb ( S C ) 1,2
1,2 2
2.0,3(0,004 0,0018) 357908,05
= 0,35.108 < 2.108
7,6.0,92.0,95.(0,004 0,0018)
Vy chiu dy ca np l: S = 4 mm
6.4 B DY Y NN BUNG T:
Chn y nn c g, vt liu l thp CT3, gc y 600.
Ly ng knh trong ca y nn bng ng knh trong ca bung t:
Dt = 1,2 m =1200 mm
Tra bng XIII.21, STQTTB T2, 394, ta c:
-Chiu dy S = 4 mm
- H = 1087 mm
33
n Qu Trnh v Thit b
- Chiu cao g h = 40 mm
- B mt trong F = 2,570 m2
- Th tch: Vy = 520.103 m3
6.5 B DY NP BUNG BC:
Chn np c g, vt liu l thp CT3, gc y 600.
Ly ng knh trong ca np elip bng ng knh trong ca bung bc
Dt = 1,8 m = 1800 mm
Tra bng XIII.10, STQTTB T2, 382, ta c:
-Chiu dy S = 4 mm
- ht = 450 mm
- Chiu cao g h = 40 mm
- B mt trong F = 3,747 m2
- Th tch: Vy = 866.103 m3
6.6 TNH B DY LP CCH NHIT CA THN THIT B
Cng thc VI.67, STQTTB T2, 92:
c
n (tT 2 tkk ) (t t )
c T1 T 2
Trong :
tkk: nhit khng kh tra bng VII.1 STQTTB T1, 101 tkk = 26,6 (0C)
Chn tT2 = 50 (0C) (nhit b mt lp cch nhit v pha khng kh)
tT1 = th = 1200C
c : h s dn nhit ca cht cch nhit. chn vt liu cch nhit l bng
thy tinh c = 0,0372 (W/m. ) ( Bng I. 126, STQTTBT1, 128)
34
n Qu Trnh v Thit b
6.7.2 Mt bch ni cc ng dn
Chn bch ni cc b phn vi ng dn, chn bch t do.
Da vo p sut lm vic nn chn d phng p sut Py = 0,3 N/mm2 bch kn
thn.
(Theo bng XIII.26, STQTTB T2, 425-429)
35
n Qu Trnh v Thit b
Dy Dn h h1
ng dn
(mm) (mm) (mm) (mm)
Hi t 250 279 22 18
Hi th 400 433 22 24
Nhp liu 32 41 12 10
Tho liu 20 27 10 10
Tho nc ngng 32 41 12 10
6.8 TNH V NG
Mt trong nhng chi tit c bn ca thit b trao i nhit kiu ng trm ng
l v ng dng gi cht 2 u ng. Theo hnh dng chia ra v ng hnh trn, hnh
ch nht, hnh vnh khn. Ph bin hn c l v ng hnh trn phng, hnh cu v
hnh elip. V ng ch yu c ch to t phi tm ngoi ra c th c, vt liu lm
v ng phi bn v cng hn vt liu lm ng.
Chn cch b tr ng trong v ng theo hnh lc gic u v chn v c dng
hnh trn. Chn cch b tr ng v v ng theo phng php hn.
B dy v ng bng thp khng g CT3 c tnh theo cng thc (8 51, tnh
ton chi tit thit b ha cht H L Vin, 182)
dn
h 5 (mm)
8
Trong :
h: b dy v ng (mm)
dn: ng knh ng truyn nhit (dn = 38 mm)
d 38
h n 5 5 9,75 (mm)
8 8
Kim tra ng sut un trong v ca thit b trao i nhit c tnh theo cng
thc sau:
p
[ K ]
d h
3,6(1 0,7 n )( )
L L
Trong :
L = t = 0,057m= 57mm
36
n Qu Trnh v Thit b
p l p sut tnh ton ln nht khng gian ngoi ng N/mm2, chn p = 2,025 at =
198652,5 N/m2 = 0,199 N/mm2
Vt liu thp CT.3 c gii hn bn (Theo bng XIII.4, STQTTB T2, 309) :
k = 380.106 (N/m2)
c = 240.106 (N/m2)
Chn h s an ton: nk = 2,6 (Theo bng XIII.3, STQTTB T2, 356 )
nc = 1,5
H s hiu chnh: = 1.0 (Bng XIII.2, STQTTB T2, 356)
ng sut cho php theo gii hn bn:
k380*106
k *1 1.46*108 (CT XIII.5, STQTTB T2, 356)
nk 2.6
Gcachnhiet 2
4
D 2
Dn2 h
37
n Qu Trnh v Thit b
Gth .
D
2
n Dt2 .H . 3,14. 0,333 2
0,3252 .2.7850 64.91 (kg)
4 4
6.9.4 Khi lng v ng
GV = (Dt2 - n.Dn2 - dth2).S.2. = .(1,22 - 271.0,0382 - 0,3332).2.7850.0,01
4 4
= 115,64 (kg)
6.8.5 Khi lng bung bc
Dn = Dt + 2S = 2800 + 2.4 = 1808 mm = 1,808 m
Gbc = .h.(Dn2 - Dt2) = .2.7850.(1,8082 - 1,82) = 355,91 (kg)
4 4
6.9.6 Khi lng bung t
Dn= Dt + 2S = 1200 +2.4 = 1208 mm = 1,208 m
Gt = .h.(Dn2 - Dt2) = .2.7850.(1,2082 - 1,22) = 237,54 (kg)
4 4
6.9.7 Khi lng np bung bc
(40+425)
Gnp = .h.(Dn2 - Dt2) = .7850. .(1,8082 1,82) = 82,75 (kg)
4 4 1000
38
n Qu Trnh v Thit b
39
n Qu Trnh v Thit b
Ti
B L B Bl H S l a d Khi
Ti trng
mt lng
trng cho
Tn mt
cho php
gi F.104 tai
php ln F
mm treo
G.10-4 2
(m ) Q.10-6
(kg)
(N/m2)
Tai
treo 1,0 89,5 1,12 110 85 90 170 8 45 15 23 2,0
1
Tai
treo 1,0 89,5 1,12 110 85 90 170 8 45 15 23 2,0
2
6.10 KNH QUAN ST
Chn vt liu lm knh bng thy tinh silicat c S = 8 mm, D = 100 mm (chn theo
bng XIII.6, STQTTB T2, 359)
Tra bng XIII.26, STQTTB T2, 412
Bng 6.4 Kch thc knh quan st
40
n Qu Trnh v Thit b
41
n Qu Trnh v Thit b
KT LUN
Sau khi tm hiu ti, nhm chng em rt ra c mt s kt qu nh sau:
C c l qu trnh lm tng nng ca cht rn ha tan trong dung dch
bng vic un si. c im ca qu trnh ny l dung mi c tch ra khi dung
dch dng hi, cht ha tan c gi li trong dung dch. Do , nng ca
dung dch s tng ln. Khc vi qu trnh chng ct, trong qu trnh chng ct cc
cu t trong hn hp cng bay hi ch khc nhau v nng trong hn hp.
Ty thuc vo dng nguyn liu cn em c c v quy m thc hin qu
trnh m c th s dng nhiu loi thit b c c khc nhau. Trong , thit b c
c 1 ni c ng tun hon trung tm l loi thit b c cu to n gin, d s dng
cng nh v sinh sa cha. Tuy nhin, thit b cng cn tn ti nhiu nhc im
nh nng sut thp, tc tun hon gim khi thi gian lm vic lu do ng tun
hon cng b t nng.
Qua mt thi gian di lm n, tra cu nhiu ti liu tham kho cng vi
s h tr ht sc tn tnh ca c Trn Th Thanh Vn nhm em hon thnh ti
c giao. Sau qu trnh thc hin ti nhm em c c mt s nhn xt nh:
Cng vic tnh ton v thit k mt h thng c c l vic kh phc tp, cn
c thi gian u t nhiu, i hi tnh t m, chnh xc cao. N khng nhng i hi
ngi thit k phi c kin thc su, rng v qu trnh c c m cn phi hiu bit
mt s lnh vc khc lin quan nh l: bit v bn v chi tit, cu to cc thit b
ph, cc tiu chun bn v k thut,...
Tuy nhin, vic thit k n qu trnh thit b gip chng em rn luyn
k nng lm vic nhm, cng c nhng kin thc hc ng thi hiu bit thm
nhiu v qu trnh c c, cng nh nng cao k nng tra cu, tnh ton v x l s
liu.
hon thnh nhim v thit k n qu trnh thit b ln ny, chng em
xin chn thnh gi li cm n su sc nht n c Trn Th Thanh Vn lun
hng dn nhit tnh v qu thy c khc cung cp kin thc c bn cng nh ti
liu c lin quan.
42
TI LIU THAM KHO
1. Nguyn Bin, 2004. S tay qu trnh v thit b cng ngh ha cht. Tp 1,
Nh xut bn Khoa Hc v K Thut - H Ni
2. Nguyn Bin, 2004. S tay qu trnh v thit b cng ngh ha cht. Tp 2,
Nh xut bn Khoa Hc v K Thut - H Ni.
3. Phm Xun Ton, 2003. Cc qu trnh v thit b trong cng ngh ha
cht v thc phm, tp 3 Cc qu trnh v thit b truyn nhit. Nh xut bn
Khoa Hc v K Thut - H Ni.
4. Phm Vn Bn, V B Minh, Hong Minh Nam, 1992. Qu trnh v thit
b cng ngh ha hc tp 5 Qu trnh v thit b truyn nhit. Trng i hc
bch khoa Thnh Ph H Ch Minh.
5. Phm Vn Thm, 2002. S tay thit k thit b ha cht v ch bin thc
phm a dng. Trng i hc Cn Th
6. Nguyn Th Ngc M v cng s, 2015. Thit k h thng c c dung
dch nc c chua mt ni nng sut 800 kg/h. Trng i hc K thut- Cng
ngh Cn Th.
7. Ng Trn Hong Dng, 2012. Thit k thit b c c chn khng 1 ni
lin tc c c dung dch NaOH. Trng i hc Bch Khoa thnh ph HCM.
8. V Qung Trng, 2009. Thit k h thng c c 1 ni c ng tun hon
trung tm.
43