FRANCIS XAVIER ENGINEERING COLLEGE, TIRUNELVELI

Department of Mechanical Engineering

COLLEGE VISION COLLEGE MECHANICAL MECHANICAL

MISSION DEPARTMENT VISION DEPARTMENT MISSION
To create innovative and To provide To produce competent To provide best education in
vibrant young leaders education in mechanical engineers of mechanical engineering,
and entrepreneurs in engineering excellent technical and encouraging innovation and
entrepreneurship through
engineering and with excellence managerial skills for national
professional and moral ethics to
technology, for building and ethics and and global development. improve the quality of the people
India as a super to reach the worldwide.
knowledge power and to unreached.
blossom into a university
of excellence recognized
globally

Course : ME 6005 PROCESS PLANNING AND COST ESTIMATION

Credits :3
Name of the Staff :
Duration of the Course : ODD Semester - 2016-2017
Class : IV - Mech
Date of commencement of class : 04.07.2016

Prepared by Verified by Approved by

Dr.I.NEETHIMANICKAM, Dr. V. ILANGOVAN
HoD/Mech. Engg. PRINCIPAL

Programme Educational Objectives (PEO’s)

S. No. PEOs Definition of PEOs

PEO 1 IMPARTING To impart intense knowledge in basic science and its applications in
I KNOWLEDGE engineering.

PEO 2 MULTI - To integrate the knowledge on basic sciences and engineering

DISCIPLINE concepts with industrial, social and environmental issues and to
II innovate technologies for betterment.

PEO 3 SKILL To develop interpersonal skills to strengthen team work, leadership

III DEVELOPMENT quality and to promote awareness about continual learning not limited
to higher studies.
PEO 4 To enhance professionalism in problem solving through decisiveness,
IV PROFESSIONALISM moral and professional ethics to shoulder social responsibility.

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 FRANCIS XAVIER ENGINEERING COLLEGE, TIRUNELVELI
Department of Mechanical Engineering

Programme Outcomes (PO’s)

S.No. Programme Outcomes

PO a Engineering Knowledge: Apply knowledge of mathematics, science, engineering
fundamentals and an engineering specialization for building engineering models.
PO b Problem Analysis: Identify and solve engineering problems reaching conclusions using
mathematics and engineering sciences.
PO c Design/Development of Solutions: Design and develop solutions for engineering problems
that meet specified needs.
PO d Conduct Investigations of Complex Problems: Conduct investigations of complex problems
including design of experiments andanalysis to provide valid solutions.
PO e Modern Tool Usage: Create and apply appropriate techniques, resources, and modern
engineering tools for executing engineering activities.
PO f The Engineer and Society: Apply reasoning of the societal, safety issues and the consequent
responsibilities relevant to engineering practice.
PO g Environment and Sustainability: Understand the impact of engineering solutions in the
environment and exhibit the knowledge for sustainable development.
PO h Ethics: Apply ethical principles and commit to professional ethics, responsibilities and norms
of engineering practice.
PO i Individual and Team Work: Function effectively as an individual, and as a member or
leader in diverse teams in multi-disciplinary settings.
PO j Communication: Communicate effectively to the engineering community and the outside
world and also to write effective reports.
PO k Project Management and Finance: Understand engineering and management principles and
apply them to handle projects in multi disciplinary environments.
PO l Life Long Learning: Recognize the need for life-long learning and apply in the context of
technological change.

Mapping Of PEO with PO

SKILL DEVELOPMENT
MULTI - DISCIPLINE

PROFESSIONALISM
IMPARTING

PEO
KNOWLEDGE

S. No.
PO

PO a Engineering Knowledge: Apply knowledge of

mathematics, science, engineering fundamentals and an X
engineering specialization for building engineering models.
PO b Problem Analysis:Identify and solve engineering
problems reaching conclusions using mathematics and X
engineering sciences.

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 FRANCIS XAVIER ENGINEERING COLLEGE, TIRUNELVELI
Department of Mechanical Engineering

SKILL DEVELOPMENT
MULTI - DISCIPLINE

PROFESSIONALISM
IMPARTING
PEO

KNOWLEDGE
S. No.
PO

PO c Design/Development of Solutions: Design and develop

solutions for engineering problems that meet specified X
PO d needs.
Conduct Investigations of Complex Problems: Conduct
investigations of complex problems including design of X
PO e experiments
Modern Tool and analysis
Usage: toCreate
provideand
validapply
solutions.
appropriate
techniques, resources, and modern engineering tools for X
PO f executing engineering
The Engineer and activities.
Society: Apply reasoning of the
societal, safety issues and the consequent responsibilities
PO g relevant to engineering
Environment practice.
and Sustainability: Understand the impact
of engineering solutions in the environment and exhibit the X
PO h knowledge for sustainable
Ethics: Apply ethical development.
principles and commit to
professional ethics, responsibilities and norms of X
PO i engineering
Individual practice.
and Team Work: Function effectively as an
individual, and as a member or leader in diverse teams in X
PO j multi-disciplinary
Communication: settings.
Communicate effectively to the
engineering community and the outside world and also to
PO k write effective
Project reports.
Management and Finance: Understand
engineering and management principles and apply them to X
PO l handle projects
Life Long in multi disciplinary
Learning: Recognize theenvironments.
need for life-long
learning and apply in the context of technological change. X

Course Objectives

1. To introduce the process planning concepts

2. To make cost estimation for various products after process planning

Course Outcomes

1. Upon completion of this course, the students can able to use the concepts of process planning and
cost estimation for various products
2. Ability to know the concept process planning activities
3. Ability to know the concept production cost estimation
4. Ability to know the concept machining time calculation

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 FRANCIS XAVIER ENGINEERING COLLEGE, TIRUNELVELI
Department of Mechanical Engineering

Mapping of Program Outcomes with Course Outcomes

Ability to know the concept production cost estimation

Ability to know the concept machining time calculation

Ability to know the concept process planning activities
Upon completion of this course, the students can able to use the concepts of process
Course Outcomes

Program Outcomes planning and cost estimation for various products

Engineering Knowledge: Apply knowledge

of mathematics, science, engineering
fundamentals and an engineering X X X X
specialization for building engineering
models.
Problem Analysis:Identify and solve
engineering problems reaching conclusions
using mathematics and engineering sciences.
Design/Development of Solutions: Design
and develop solutions for engineering
problems that meet specified needs.

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 FRANCIS XAVIER ENGINEERING COLLEGE, TIRUNELVELI
Department of Mechanical Engineering

Conduct Investigations of Complex

Problems: Conduct investigations of
complex problems including design of
experiments and analysis to provide valid
solutions.

Modern Tool Usage: Create and apply

appropriate techniques, resources, and
modern engineering tools for executing
engineering activities.

The Engineer and Society: Apply

reasoning of the societal, safety issues and
the consequent responsibilities relevant to
engineering practice.

Environment and Sustainability:

Understand the impact of engineering
solutions in the environment and exhibit the
knowledge for sustainable development.

Ethics: Apply ethical principles and commit

to professional ethics, responsibilities and X X
norms of engineering practice.
Individual and Team Work: Function
effectively as an individual, and as a
X X X X
member or leader in diverse teams in multi-
disciplinary settings.
Communication: Communicate effectively
to the engineering community and the
outside world and also to write effective X X
reports.

Project Management and Finance:

Understand engineering and management
principles and apply them to handle projects
in multi disciplinary environments.

Life Long Learning: Recognize the need

for life-long learning and apply in the
context of technological change.

Pre-requisites

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 FRANCIS XAVIER ENGINEERING COLLEGE, TIRUNELVELI
Department of Mechanical Engineering

The pre-requisite knowledge required by the Students to study this Course are
 Manufacturing Technology-I
 Manufacturing Technology-II

Course Overview and Context

This course is offered in Seventh semester of B.E. programme in Mechanical Engineering as a
professional elective subject.
This course emphasizes on the principles of process planning, introduction to cost estimation, cost
estimation and production cost estimation
This course explains the significance of process planning and cost estimation activities.
With the strong knowledge in this subject Students would understand higher semester courses like
Industrial Engineering and Management, Fire and Safety Management.
The course can be delivered by the following teaching aids- through lectures (chalk & talk, PPT, OHP).

Course Syllabus

ME6005PROCESS PLANNING AND COST ESTIMATION LTPC 3003

UNIT I INTRODUCTION TO PROCESS PLANNING 10
Introduction- methods of process planning-Drawing interpretation-Material evaluation –
steps in process selection-.Production equipment and tooling selection
UNIT II PROCESS PLANNING ACTIVITIES 10
Process parameters calculation for various production processes-Selection jigs and fixtures
election of quality assurance methods - Set of documents for process planning-Economics of
process planning- case studies
UNIT III INTRODUCTION TO COST ESTIMATION 8
Importance of costing and estimation –methods of costing-elements of cost estimation –
Types of estimates – Estimating procedure- Estimation labor cost, material cost- allocation of
over head charges- Calculation of depreciation cost
UNIT IV PRODUCTION COST ESTIMATION 8
Estimation of Different Types of Jobs - Estimation of Forging Shop, Estimation of
Welding Shop, Estimation of Foundry Shop
UNIT V MACHINING TIME CALCULATION 9

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 FRANCIS XAVIER ENGINEERING COLLEGE, TIRUNELVELI
Department of Mechanical Engineering

Estimation of Machining Time - Importance of Machine Time Calculation- Calculation of

Machining Time for Different Lathe Operations ,Drilling and Boring - Machining Time
Calculation for Milling,Shaping and Planning -Machining Time Calculation for Grinding
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Peter scalon, “Process planning, Design/Manufacture Interface”, Elsevier science technology Books,
Dec 2002.

REFERENCES:
1. Ostwalal P.F. and Munez J., “Manufacturing Processes and systems”, 9th Edition, John
Wiley, 1998.
2. Russell R.S and Tailor B.W, “Operations Management”, 4th Edition, PHI, 2003.
3. Chitale A.V. and Gupta R.C., “Product Design and Manufacturing”, 2nd Edition, PHI, 2002
4.Adithan.M.,”Process planning and Cost estimation”, New Age International (P) Ltd.,2007

Instruction Schedule

Hours
Unit Books
S.No Topic / Portions to be Covered Required
No Referred
/ Planned
INTRODUCTION TO PROCESS PLANNING (10)
1 Introduction to Process Planning 02 T1
2 Methods of process planning 02 T1
3 Drawing interpretation 01 T1
4 I Material evaluation 01 T1
5 steps in process selection 02 T1
6 Production equipment selection 01 T1
7 Tooling selection 01 T1
PROCESS PLANNING ACTIVITIES (10)
8 Process parameters 01 T1
9 Calculation for various production processes 02 T1
10 II Selection jigs and fixtures 02 T1
11 Selection of quality assurance methods 01 T1
12 Set of documents for process planning 01 T1

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 FRANCIS XAVIER ENGINEERING COLLEGE, TIRUNELVELI
Department of Mechanical Engineering

13 Economics of process planning 02 T1

14 case studies 01 T1
INTRODUCTION TO COST ESTIMATION (08)
15 Importance of costing and estimation 01 R4
16 Methods of costing 01 R4
17 Elements of cost estimation 01 R4
18 Types of estimates 01 R4
19 III Estimating procedure 01 R4
20 Estimation labor cost, material cost 01 R4
Allocation of over head
21 01 R4
charges
22 Calculation of depreciation cost 01 R4
PRODUCTION COST ESTIMATION (08)
23 Estimation of Different Types of Jobs 01 R4
24 Example Problem 01 R4
25 Estimation of Forging Shop 01 R4
26 Example Problem 01 R4
IV
27 Estimation of Welding Shop 01 R4
28 Example Problem 01 R4
29 Estimation of Foundry Shop 01 R4
30 Example Problem 01 R4
MACHINING TIME CALCULATION (09)
Estimation of Machining Time, Importance of
31 01 R4
Machine Time Calculation
Calculation of Machining
32 Time for Different Lathe Operations, drilling and 01 R4
boring
33 Example Problem 01 R4
V
34 Machining Time Calculation for Milling 01 R4
35 Example Problem 01 R4
Machining Time Calculation for Shaping and
36 01 R4
Planning.
37 Example Problem 01 R4
38 Machining Time Calculation for Grinding 01 R4
39 Example Problem 01 R4
Total Hours 45

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 FRANCIS XAVIER ENGINEERING COLLEGE, TIRUNELVELI
Department of Mechanical Engineering

Assessment Pattern

Item Weightage
(%)
Internal Test 1 35
Internal Test 2 35
Internal Test 3 30
Total 100

Tests and Examinations

Cognitive Level Test 1 Test 2 Test 3

Remember 30 30 30
Understand 30 30 30
Apply 30 30 30
Analyze 10 10 10
Create 100 100 100

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 FRANCIS XAVIER ENGINEERING COLLEGE, TIRUNELVELI
Department of Mechanical Engineering

Concept Map of ME6005 PROCESS PLANNING AND COST ESTIMATION

PROCESS PLANNING AND

COST ESTIMATION

INTRODUCTION TO PROCESS PLANNING INTRODUCTION TO PRODUCTION COST MACHINING TIME

PROCESS PLANNING ACTIVITIES COST ESTIMATION ESTIMATION CALCULATION

Importance of
Calculation for costing and
Process various estimation Elements of cost Estimation of
Methods of process Calculation of
parameters production estimation Forging Shop Machining
planning processes Estimation of Estimation of
Introduction to Time for
Different Types Machining Time,
Process Planning Different Lathe
Estimation labor of Jobs Importance of
Machine Time Operations,
cost, material
Methods of Calculation drilling and
Selection jigs and Selection of cost Allocation
costing boring
fixtures quality of over head Estimation of
assurance charges Welding Shop Machining Time
Drawing methods Calculation for
interpretation Milling
Types of Estimation of
Material Machining Time
estimates Foundry Shop
evaluation Set of documents Calculation for
for process Economics of Shaping and Planning.
planning process Estimating
Steps in process Production planning procedure Estimating
selection equipment tooling procedure
selection

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