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Method Statement for Building Construction Civil Engineering

Project
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Below is best construction method statement that also covers the quality planning at construction site of civil
fil]gineering_r,iroject.

Below is list of activities that are covered in this civilcontractor method of statement.

Excavation work,including soil excavation,soil disposal,backfill

and underground water disposal to ensure quality of foundat ion
work.

.
Latest Method Statements
Formwork,including all kind of formwor k for structure concrete
elements,form removal and rebar etc.

am3 Concrete work,including all kinds of concrete elements casting,

testing,curing and defect treatment.
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cha!lengesfor your enterprise. V and

Steel structure erect on work,including assembling,connection
Fire Temporary Underground Google Cloud Platform (GCP) fabrication of steel members.
Sprinkler Traffic Drainage
System Management Piping
Installatio Plan & Installation Excavation Works
n Method Method Method
Statement Statement Statement Surface Pref!aration
for
Construction Before the excavation,the surface shall be made free of all kind of materials.
Project

ii
Sites
Decide in advance the area to be used for temporary stockyard of excavated soil.

r;R satelli1 Layout of excavation area, by means of driven wooden post,dimensions with inclined open-cut
i'.11 · angle included.
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Project HSE
Mechanical Specific Excavation Step
Training,
Equipment Gravity
Awareness
Inspection and Water Excavation shall be made mainly by machine ( bulldozer, excavator and dump truck) with inclined open-
and
Checklists Absorption
Competence cut angle of 60°.
During Aggregate
Procedure
Construction Testing
Project Method Surplus excavated soil shall be disposed from site immediately daily.
Lifecycle

Document Categories For excavation depth more than 1meter and incase underground water available, retaining wall shall be provided. The detail is as following.(refer re
11 CivilMethod Statements (65)
11 Construction Definitions (3)
Septic tank,water tank shall have proper planning of wall retaining (refer detaildrawing for reference).

11111 Electrical Engineering (2)

Bench mark shall be provided along building area in order to ensure correct excavation depth.
11111 Electrical Method Statements (3)
11111 HSE Procedures [4) Water Disposal
11111 Job Description (4)
11111 Job Safety Analysis [6) lncase underground water is available, pump shallbe arranged
11111 MechanicalMethod Statement (13)
11111 Project Management (48)
to drain it from excavated area before any further job.
Project Management Procedures
11111

(17)
lncase of rain,excavation shall be temporary stopped,the next excavation shall follow HSE requirements
11111 Project Specifications (9) of the project.
11 Project Templates (18)
Backfilling Material:The prior excavated soilshall be used for the backfill,provided that all organic remain
11111 Risk Assessment (7)
shall be excluded.
11111 Road Work (6)
Area cleaning: All kind of wasted materials remaining in backfill area shall be disposed completely
before backfilling work.
Editable Documents

•
Backfill Procedure:Backfill process shall be made by layers,eac h layer with thickness 300mm,soilshould be

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Categories sprinkled withwater and being compacted thoroughly before the next layer of backfill. Soilcompaction is
made by machine (self bounced type), in combination with manual compaction.
CivilMethod Statements
Electrical Method Statements Soil disoosal:_SuroJus soilremaini.na after backfill shaU be.disoosed accordlna to Citv_re.aulations.

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Area cleaning:All kind of wasted materials remaining in backfill area shall be disposed completely
before backfilling work.
Editable Documents
Backfill Procedure: Backfill process shall be made by layers, each layer with thickness 300mm,soil
Categories
should be sprinkled with water and being compacted thoroughly before the next layer of backfill.
CivilMethod Statements
Soilcompaction is made by machine (self bounced type), in combination with manual compaction.
Electrical Method Statements
Mechanical Method Soil disposal: Surplus soil remaining after backfill shall be disposed according to City regulations,
arrangements of this matter should be made in advance to determine the location for disposa l and other
Statements
necessary procedure in concern,sub-contractor shall care the matter in concern.
Discounted Method Statement Packages
Plumbing Method Statements Technical control:Engineers in charge of each building part shall be the responsible to supervise the
HVAC Method Statements work, in accordance with all requirements of this construction method and quality control
Project Plans planning,respective working drawings and to instruct adequately to those involved in this work to follow
the project method strictly.
Testing and Commissioning Method
Statements Project Management Health & Safety for Excavation Work
Commercial & Finance Management
Procedures As other work, backfill work should also keep all safety measures of the site in general.
Corporate Management Procedures
Arrange adequately the movement of transportation means inside thejob site, complied with traffic
HSE Procedures
regulation.
Construction Risk Assessment
Quality Management Procedures The work shall be arranged as to provide sufficient manpower to clean the site in general daily.

Fire Fighting Method Statements Especially soil remaining shall be removed completely from temporary road and roadway to the
construction project site.

Meta Formwork Methodology

Login
Entries feed Materials for Formwork

Comments
Material of formwork can be plywood board, wooden board, steel plate made board with wooden plank,
feed

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WordPress.org steel pipe (or structure) or scaffolding set for support.

Visitor Stats
Form shall be clean surface flat and straight basically, in case form is re-used, it shall be free of concrete
remains on the surface.

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Form shallbe cleansurface flat and straight basically, in case form is re-used, it shall be free of
concrete remains on the surface.
Visitor Stats
299,952 Visitors Each kind of form shall be resistant enough as to bear satisfactorily the live load (load effected
during concreting process ).

Form assembling:

The planning of shutter and support for each type of element shall be made before the execut on of form
for confirmat on and get approval before time.

Form should be firm, stable during concreting process to protect it from deforming.

Temporary opening for cleaning of form shall be provided for concreting,also necessary in case of
column formwork.

Separator by steel bolt is necessary to ensure form unreformed and concrete correct depth of element in
concern.

Form Removal

Side form is to be removed at least 3 days after concrete pouring.

Support for floor slab and beam are allowed to be dismantled: After concrete pouring of at least 21

days. Supports for canti ever beam and slab only removed: After concrete pouring of 28 days.

Compressive strength through sample test should reach 100% of design strength. It should be at least
210 kg/ cm2,or over,or as per the project design specifications.

For those beam with span exceeding 8m,support and form shallbe removed also after 28 days of
concreting (4 weeks).

•
Formwork for Main Concrete Elements

planed at one side (side faced to concrete) for easy application of oil.
Shuttering for foundation,ground beam shall be wooden board of thickness minimum of 25mm,being

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Formwork for Main Concrete Elements

Shuttering for foundat ion,ground beam shall be wooden board of thickness minimum of 2Smm,being
planed at one side (side faced to concrete) for easy application of oil.

Shuttering of beam and girder for superstructure can be of wooden board (should comply with project
requirements) or plywood board of thickness 12mm or more with grade 1 plywood.

Timber supports and braces shall have section of dimensions 40mm x 60mm and SOmm x 100mm.

Steelpipe supports shall be of minimum

diameter of 80mm.

Accuracy of Formwork

Marking of boundary line of all

elementsis necessary for the assembling
of formwork, level of concrete pouring is
also marked on the shuttering.

Whenever concrete pouring jointis

available,that joint should be located at
middle of span of beam,girder or slab,the joint shall be made by wire mesh with spacing Smm to
10mm of diameter 0.5 to 1mm.

For foundation and underground beam: Both in horizontal form line and spacing element depth;tolerance is
± 5mm.

For superstructure,general tolerance is ± 3mm.

In case after concrete work,if formwor k is deformed over above mentioned

toleranc e;responsible subcontractor will repair if the deformation occurredis not acceptable.

•
Reinforcement steel bar Fixing

Rebar shall be free of rust, oil, straight and being of correct type asi tem specified .

The rebar work s.ball be exec.uted accmdloa to wor.kino drawina.tvoical deta il soecification
drawi11as,this
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I n case after concrete work, if formwork is deformed over above mentioned tolerance; responsible
subcontractor will repair if the deformation occurred is not acceptable.

Reinforcement steel bar Fixing

Rebar shall be free of rust. oil, straight and being of correct type as item specified .

The rebar work shall be executed according to working drawing, typica l detail specification drawing s, th is
construction method and quality control procedures.

Rebar processing (cutting and bending) is to be done at the workshop at the construction site, provided that
cutting of re-bar should not use gas or welding.

Reinforcement Steel bar Assembling

Steel rebar assembling process shall be done in accord ance with the instruction and details of the re-bar l ist.

According to order of assembling between elements in connection, re-bar assembling can be made either at
site in place of element or pre-assembled at the workshop.

Temporary working stage or structure for assembling shall be planned and prepared before hand.

SRacers Provision

All reinforced concrete elements shall be provided with spacers, which includes 2 types as following:
• Spacers for concrete covering depth.
• Spacers for keeping distance of separation between layers of re-bar.

Spacers for concrete covering depth shall be ready made product ( by steel. plastic, for column, beam
and girder side covering and upper layer of slab) or by mortar with wire to tie to the re-bar.

•
Mortar made spaces shall have a period of curing of as least 7 days before being used to keep
concrete covering depth of elements.

Spacers shall be arranged correctly as to ensure the covering depth of concrete for the element in concern,
being fixed tightly and with strength enough to keep it safe during concrete pouring and compaction
process.

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Spacers shall be arranged correctly as to ensure the covering depth of concrete for the element in
concern, being fixed tightly and with strength enough to keep it safe during concrete pouring and
compaction process.

Distance between spacers is varied from

1,000mm to 1,200mm for all elements but
according to the shape of element and
dimensions,at least 2 spacers shallbe
arranged for one side,additional spacers
shall be put at intersection between beams
and with column.

Control of Work

Marking line shall be checked before the formwork,including marking for center line purpose and
marking for formwork (form boundary line).

Engineer in charge should supervise the work following all requirements of this method,together
with technical parameters and details indicated on working drawings.

Before concrete placing for any element, inspection shall be made with general checking,in which,form
work is included.

Health and Safety

Material shall be arrangedin order and safety passage shallbe

provided. Safety regulations and rules at site are applied also to

formwor k.

Before support and form removal,warning board shall be provided around working area,removed form
and support shall be arranged and cleaning work should be madeimmediately.

•
Daily cleaning shall be done by sub-contractor to ensure the site compl etely clean i n the wor king area.

Concrete Work Method

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Daily cleaning shall be done by sub-contractor to ensure the site completely clean in the working area.

Concrete Work Method

The concrete used to structure shall be ready mixed concrete. Concrete shall be ordered in accordance with
the specified design strength, being subject to quality control as indicated herein.

Transportation of concrete

Mixing trucks shallbe cleaned thoroughly after completing each concrete supplying trip.
Remaining hardened concrete or any foreign material inside concrete compartment must be
cleaned out.

Time of transportation from the batching plant to site shall not exceed 02 hours (otherwise truck of
concrete shall be returned to the batching plant).

Record of each mixing truck shall be made.

Any segregated concrete or any defective concrete shall be rejected.

PreRaration of Concreting Activity

General Inspection before concrete order shall be done client/consultant engineers,The inspection shall
include:

Reinforcement steel bar and anchorage, in accordance with Re-bar list and allrelevant specifications.

Form work, including necessary temporary stage or scaffolding for concrete casting.

Confirmation of embedded electromechanical devices and location. Also during concrete casting, these MEP
services condition shall be checked by subcontractor.

Before concreting, the moist condition shall be provided to all form work and to previous constructionjoint
surface with water spraying.

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The use of other concrete transportation means,
(concrete pump,buckets,chutes) shall be

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The use of other concrete transportation means, (concrete pump, buckets, chutes) shall be
planned and all these equipment's shall be cleaned and sprayed with water before use.

Top level of concrete to be cast shall be made by marki ng on form with nail or red adhesive tape (at interval of 1,500 - 2,000mm).

I n case of slab concrete, level shall be used for checking.

Construction joint:

Construction joints for slab shall follow specifications and structure drawings.

The constructionsjoint for beams shall be located at 1/3 of span in concern; for columns, it shall be the
bottom level of beams.

Any previou s construction joint surface shall be cleaned and free of laitance, being roughened with wire
brush before the next concrete.

Concrete casting Procedure

Concreting process shall be done continuously until al l the planned casting finishes.

I n al l cases, the height of concrete drop position to concreting place shall be less than 1.5 meter, otherwise a
chute shall be used or intermediate height casting opening shall be made.

The concrete shall be vibrated properly. Interval of vibration spot is about 600mm and duration of operation
is about 20 seconds.

•
For long and thin element, combination of vibration and tapping of form work shall be used.

Concrete Curing;

The new cast concrete surface shall be protected bv keepinq it completelv free of anv load for at least 24
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hours after the completion of concrete pouring.

For concrete curing and marking work,entering cast area is allowed after 01 day. But concrete surface
shall not be loaded with any kind of material. equipment. machine or tool until concrete curing is
finished.

In case of rainjust after concreting, concrete surface shallbe protected by vinyl sheets.

The moist condition shall be kept to concrete surface by water spraying at least 2 days after casting to
avoid quick hardening.

Concrete defect treatment:

Laitance (if any) on concrete surface shall be taken out for the next concrete or for finishing work.

After removal of form,concrete surface shall be checked. If any defect exists (honeycomb, cold joint.
unusual drying out), it shallbe reported.

After consulting with consulting engineer, it shall be repaired immediately with proper approved concrete
rg12air method.

Quality control for Concrete Work

Before casting concrete, general checking shall be doneincluding form work, rebar, levels and

cleaning. During casting concrete,any movement of form and rebar shall be checked carefully.

During trowel of floor surface,the top level shall be checked at all times.

Slump Test: Before casting concrete,the concrete slump must be checked and recorded. (frequency:
at the same time that test cube sample is taken)

Concrete temperature checking:Before casting concrete, concrete temperature shall be checked

•
with thermometer and recorded. (frequency: at the same time that slump test is done)

Sample and Compressive Test

Basically the sampling is prepared for every 150m3 of cast concrete. However, for main elements of
building, concrete samples shall be taken on every concrete casting.
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Sample and Compressive Test

Basically the sampling is prepared for every 1S0m3 of cast concrete.However, for main elements of
building, concrete samples shall be taken on every concrete casting.

Sample making,curing and testing shall be done by concrete supplier withinstruct on of

consultant engineer.

Concrete samples shall be cured in curing water tank on site until the day of test.

Curing condition (water temperature, cleanliness) shall be maintained properly. The information of
casting (date, building,element) must be indicated on each sample surface.

Compressive test for ?days age shall be done by concrete suppl er at their laboratory.

Health & Safety During Concrete Works

Material shall be put in order; safety passage shall be provided.

Safety regulations and rules on site are applied also to concrete work.

Daily cleaning shall be done by subcontractor to ensure the site completely clean in the area of working.

Steel Structure Works Method

Stock yard must be prepared before unloading of steel structure materials.

Allsteel structure materials are carefully checked and loaded to ensure safe delivery and to avoid shortages.

Materials are packaged and can be unloaded by use of heavy duty Forklift or by crane.

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Materials should be laid out in order.

The layout will depend on size of building and site conditions.

Use timber blocks between bundles or members for ease of h andling.

Steel Erection Method - Anchor Bolt Setting

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Use timber blocks between bundles or members for ease of handling.

Steel Erection Method - Anchor Bolt Setting

Step 1:Marking for boundary line of starting column on foot ing.

Step 2: Check and adjust position of starting column-rebar if necessary.

Step 3: Set form for starting column and support them carefully.

Step 4: Marking for bolt-group-center line on side of form.

Step 5: Set template with anchor bolts. The
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template position is higher than concrete surface
level. Marking line of bolt-group-center and each
bolt must be matched on the template. Adjust
position of the template according to marking line
on footing by plum bob.

Step 6: Welding diagonal supporting bar to column rebar and anchor

bolt. Step 7: Check position of anchor bolt again.

Step 8: Protect bolts head by masking tape

Step 9: Cast concrete for starting column

Step10: After casting concrete,re-check anchor bolt position. Adjusting the template if necessary.

Steel Structure Erection St·ep 1:

•
• Set up 2 side columns of braced bay ,including bracing beams.
• Erectinterior columns with temporary bracing.
• Tighten anchor bolts and nuts sufficiently to prevent columns from rocking.
• Assemble rafter components on the ground into connection.
• Install all bolts in rafter splices to proper tension, using turn-off- nut method and torque wrench.
• Raise the first assembled rafter on top of column by cranes.
• Install bolts of rafter through column connection and tighten to snug position.
• Secure alltemporary,wire ropes bracings,plumb and align the column and rafter before releasing
the Show

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Step 9: Cast concrete for starting column

Step10: After casting concrete,re-check anchor bolt position. Adjusting the template if necessary.

Steel Structure Erection St·ep 1:

• Set up 2 side columns of braced bay ,including bracing beams.
• Erectinterior columns with temporary bracing.
• Tighten anchor bolts and nuts sufficiently to prevent columns from rocking.
• Assemble rafter components on the ground into connection.
• Install all bolts in rafter splices to proper tension, using turn-off- nut method and torque wrench.
• Raise the first assembled rafter on top of column by cranes.
• Install bolts of rafter through column connection and tighten to snug position.
• Secure alltemporary,wire ropes bracings,plumb and align the column and rafter before releasing
the crane.

Steel Structure Erection St·ep 2:

• Using same procedure to assemble other parts of the rafter of grid.
• Place it on top of interior columns.
• Bolt to column connections and tighten.
• Secure temporary bracings.

Steel Structure Erection St·ep 3:

• Assemble the rafter.
• Connect and bolt to column splices.
• The crane has to keep ho ding the rafter in position until sufficient purlins ( 1/3 of totalpurlins at that area
) have installed to provide rigid support for the bay.
• The crane can release if having temporary bracing cables for both sides at interval of maximum 10 m.
• Continue erecting the next rafters of the brace bay.
• While completing purlins, flange braces,roof bracings, portal bracings,& strut beams.
• Plumb and align before proceeding to erect the next bays.
• After checking the alignment and square-ness,tighten again anchor bolts,column connection, girts
bolts, and eave strut bolts to required tension by torque wrench.

Steel Structure Erection St·ep 4:

•
• Continue erecting columns rafters for the next bays, using same procedure described in Step 1.
• Complete installation of purlins and girts.
• Complete roof angle bracings,and all secondary members.

Steel Structure Erection St·ep5: Fabrication and installation of metal desk panels.
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• Complete installation of purlins and girts.
• Complete roof angle bracings, and all secondary members.

Steel Structure Erection St·ep5:Fabrication and installation of metal desk panels.

Duality Control for Steel Structure Works

Inspection is necessary at all steps of erection process,from the time of materials received until the
structure is completely installed.

Inspection during the erection process shallbe continuous in order to prevent the occurrence of possible
damage and to maintainhigh standard workmansh ip.

Inspection shallinclude members, painting,connection,alignment, bracings,roofing and wall

cladding, equipment and false work.

Inspection of Members

Inspection members for damage due to mishandling or careless storage.

Make sure that each member is placed in its proper position in the structure and that
fillers,shims,and washers required for the type of connection are properly used.

Prevent abuse of material by bending, straining, or heavy pounding by sledges.

Inspect the accuracy of match-marked connections.

Check the painting work.

After finishing the painting work,all steel members shall be checked to make sure that complete area of
steel members is painted.

Connection Procedure

•
Anchor bolts:

Check the tolerance of dimensions between anchor bolts to meet the required tolerance (Smm).

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Anchor bolts:

Check the tolerance of dimensions between anchor bolts to meet the required tolerance (5mm).

Check the tightness of anchor bolts to meet the required forces.

Bolts connection:

The supervisor has to assure himself that the wrenches used are calibrated properly so that bolts are
tightened at proper torque levels.

Also the proper lengths of bolts shall be checked.

After connecting, all bolts shall be tightened to obtain the required tension values.

Using turn-off nut method: Tighten more120°+/-30° for bolt diameter >12mm,tighten more 60°-0+30°
for bolt diameter = 12mm.

Torque wrench:the actual value must be within the recommended value +/- 5_10%.

Alignment

After completing the erection of main frames the al gnment check shall be done again,before continuing
the erection of the successive bays.

The tolerance of column plumb must be within the value of 1/500 of column height, but can not be
more than25mm.

The tolerance of Rafter alignment (from straight rafter - line) must be within the value of 1/300 of Span.

After completing the erection of main frames, the final check of alignment (plumbing and straightness)
for the all columns and rafters of whole building shall be done.

•
Adjustment of bracing

Adjustable diagonal bracing is fixed after all parts of the structure are in place.

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In bolted structures having diagonal bracing,wall bracings are adjusted after the columns are plumbed, and
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After completing the erect on of main frames, the final check of alignment (plumbing and straightness)
for the all columns and rafters of whole building shall be done.

Adjustment of bracing

Adjustable diagonal bracing is fixed after all parts of the structure are in place.

In bolted structures having diagonal bracing,wall bracings are adjusted after the columns are plumbed,
and roof bracing are adjusted when rafters are in straight line.

Final Inspection

After completing all trims and accessories, a fina l inspection of the building shall be done:

Allbracings in position and tightened.

Allbolts in place and high strength bolts tightened to correct tension value.

Check that roof and gutters are clear of debris and ferrous

metals. Check improper drilled screws.

Check opening for joinery.

Touch up any damaged paint.

Steel Column Base Treatment

Cleaning of concrete column top surface.

Marking centerline of steel column.

Leveling mortar base (using high grade mortar G150) at middle of 4 anchor- bolts with the same

•
level of bottom of column-base-plate.

Checking level of column.

Grouting mortar for column base. (Sika- grout 212-11: refer catalog)

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Checking level of column.

Grouting mortar for column base. (Sika- grout 212-11: refer catalog)

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Health and Safety Steel Structure Works

Each workers shall be physically qualified to perform the duties to which he is assigned.

Workers shall always wear hard helmets, shoes, uniforms and gloves.

Workers shall wear safety belts.

Goggles, face masks shields or helmets are required for scaling,grinding, cutting,and welding

•
operations. Maintenance of machines used in the erection work shall be done properly.

Setting of safety rope on Roof when carry out the roofing work.

Setting of signboard,and barricade by ropes around working area,do not permit any person without duty to

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Health and Safety Steel Structure Works

Each workers shall be physically qualified to perform the duties to which he is assigned.

Workers shall always wear hard helmets, shoes, uniforms and gloves.

Worker s shallwear safety belts.

Goggles,face masks shields or helmets are required for sca ling,grinding,cutting,and welding

operations. Maintenance of machines used in the erection work shall be done properly.

Setting of safety rope on Roof when carry out the roofing work.

Setting of signboard,and barricade by ropes around working area,do not permit any person without
duty to enter the working area.

The crane condition (including machine parts,wire rope) must be checked everyday.

Safety meeting shall be done everyday before starting work.

Scaffoldings shall be arranged properly.

Daily cleaning shall be done everyday.

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