(CHECKLIST FOR HYDRO TEST)

DATE: ________________

Project: Company:
Location: _________________________________________ TPC: __________________________________________________

Crane Make: Model: Serial #:

Sr. No IMPORTANT POINTS TO BE CHECKED BEFORE OK NOT OK Remarks

HYDROTEST
1 Hydro test Area shall be barricaded and provide warning
boards to prevent personnel entry
2 Calibrated pressure gauges and Pressure safety valves only
shall be used.
3 Rating of fittings, pressure gauges, vent valves, gaskets shall
be suitable for the test pressure.
4 Flanges and Plates shall be as per the line class.

5 All the temporary welding shall be performed by qualified

welders and approved by Client QA/QC.
6 Ensure air vent provided at the highest elevation.
7 Gradual filling of lines shall be done keeping vent to open.
8 Ensure that the line is vented to remove air pockets before
pressurization.
9 Pressure should be raised gradually under control to allow
time for pipes to strain and time for personnel to check for
leaks.
10 There shall be at least two pressure gauges, one at lowest
point and another at the highest point in the system
11 Hydro testing crew should not stay in the direction of
the blind flanges to prevent injury in case of flange
rapture.
12 All hoses/ piping/gaskets and connectors/clamps shall
be of adequate rating to withstand pressure.
13 Whip lash arrestor shall be provided at hose connection.
14 Personnel shall not approach the system under high Pressure.

15 Only essential and trained persons shall be allowed at the

Hydro test work location
16 Access shall be free from any obstacle.

17 Supervisors shall be present at work location during hydro

testing activities are done.
18 Risk assessment shall be done for any hydro test job.

Remarks:

Inspected By – Name & Signature Witnessed By – Name & Signature