Contents

PRIORITIES FOR OPERATION & SETTING………………………………………..v

1 INTRODUCTION…………………………………………………...…………….…1

2 CONSTRUCTION……………………………………………………..……………2
2.1 Specifications………………………………………………………………………2
2.2 Capacities in Tons per Hour………………………………………………..….…2
2.3 General Construction Specifications………………………………………….…2
2.3.1 CONE CRUSHER MAIN FRAME………………………………….….…2
2.3.2 CONE CRUSHER DRIVE…………………………………………………2
2.3.3 CONE CRUSHER BEARINGS AND SEALS…………………………….2
2.3.4 HYDRAULIC ADJUSTMENT………………………………………….…2
2.3.5 TRAMP IRON RELEASE…………………………………………….……3
2.3.6 HYDRAULIC CLEARING…………………………………………..….…3
2.3.7 HYDRAULIC TANK POWER UNIT………………………………….….3
2.3.8 LUBRICATION SYSTEM…………………………………………………3
2.4 Operation…………………………………………………………………….….…3

3 INSTALLATION…………………………………………………………………..…4
3.1 Foundation…………………………………………………………………………4
3.2 Hoist………………………………………………………………………………..5
3.3 Ore Feeding……………………………………………………………………..…6

4 PREPARATION FOR ERECTION……………………………………….……..…6

4.1 Cleaning……………………………………………………………………………7

5 ERECTION…………………………………………………………………………..7
5.1 Main Frame………………………………………………………………….…….7
5.2 Removing Thrust Plate Assembly……………………………………………..…7
5.3 Mounting Countershaft and Housing Assembly……………………………...…8
5.4 Mounting Eccentric…………………………………………………………..….10
5.5 Mounting Spherical Seat…………………………………………………….......11
5.6 Removal of the Main Shaft…………………………………………………...…12
5.7 Mounting the Top Frame……………………………………………………..…13

6 MOTOR and V-BELT SETUP……………………………………………………14

6.1 Alignment of Motor…………………………………………………………...…14
6.2 Installing and Tensioning a V-Belt Drive…………………………………….…14
6.2.1 Drive Installation…………………………………………………………..14
6.2.2 Installation and Take-up Allowances…………………………………..…15
6.2.3 Tensioning a Drive…………………………………………………………16
6.2.4 Simple Tensioning Procedure…………………………………………..…17

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