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1. Release components of 1. Second change of 1. Change lubrication oil 1.

Check thrust bearing


the spherical seat, rotate lubrication oil in lube oil in lube oil tank, oil plates for wear.
back & forth. tank after 300 hours. change maintenance
period once every 500
hours.
2. Check lubrication oil for 2. Change Countershaft 2. Change Countershaft 2. Check inner & outer
dirt and sludge, change if lubrication oil. lubrication oil, oil change eccentric socket liner for
necessary. maintenance period once wear.
every 500 hours.
3. Inspect the oil in the oil 3. Inspect gear and pinion
tank for metal chips with a teeth for wear, check
magnet. Occasional small backlash and root
metal flakes are normal. A clearances.
large quantity of chips may
indicate excessive pressure
on bearing & bushing
surfaces or possible
bearing & bushing failure.
4. Check mantle and 4. Check hydraulic cylinder
concave for wear. & hydraulic motor
working pressure on
eventual parameter
change.
5. Check top cell liner and 5. Check bushings, seat
tightening nut for wear. liner & bearings for wear.
6. Check seat liner groove, 6. Inspect main shaft and
replace seat liner if groove mantle core for wear.
is lower than 4 mm.
7. Check seat liner fixing 7. Check upper frame and
screws, if loose, remove & top cell threads for wear.
apply locking compound
before putting them back.

NOTE:Change lubrication oil acc. to following requirements:


1. New crusher: change lubrication oil after 100 hours of operation.
2. Second change of lubrication oil after 300 hours.
3. Thereafter, oil change maintenance period once every 500 hours.
4. Change lubrication oil immediately upon discovering extensive contamination and sludge.

11.3 OPERATORS DAILY CRUSHER LOG

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