Power Max

Power Max Control Box
Operation and Daily

Service Manual
PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 1

Recognize the Resistance Numerical
Normally Sign Arithmetic Reality Number
100 10*1 10Ω

201 20*10 200Ω
1000 100*1 100Ω
4701 470*10 4.7KΩ
5R1 5R1=5.1 5.1Ω
51R 51R=51 51Ω
R220 R220=0.22 0.22Ω
R150 R150=0.15 0.15Ω

Method of Testing the Dio
Mutimeter Dio Pipeline

正极负极
Red Side Black Side Number
Anode + Cathode- 0.4~0.5
Anode +
Cathode- 0.6~0.9

Testing of 桥堆
Multimeter in Dio
Black bar
Red bar
testing Multimeter
testing
position Record
position
3 branch 0.4~0.5
4 branch
2 Branch 0.4~0.5
1Branch 0.4~0.5
2 branch 0.4~0.5
1Branch
3 branch 0.4~0.5

Testing of IGBT
To use the resister level of multimeter test the PCB
Red Bar Black Bar Multimeter Record
2 branch 0.4~0.5
1 branch
3 branch 0.6~0.7

Testing IRF530
The main PCB no power, the multimeter

record in dio
Red Bar Black Bar Multimeter

Position Position Record
2 branch 0.4~0.5
1 Branch
3 branch 0.6~0.9

芯片的测量（ 2272 ）
With poer, the multimeter in DC
Red bar Black bar Multimeter record
标记点
1 branch 1.25V or 1.65V
7 branch 4branch 1.25V or 1.65V
8 branch 3.3V or 5V

1000 PCB

Err-01 故障维修
To check the PCB Y Change the Y
Testi
weather have broken broken ng
parts parts
N
N
With electricity, to use

DC level 20V test C15 Change the
Y Y
the power is 15V or the Testi
broken
Voltage is lower ng
parts
N
N
TO USE THE Dio level

test the Y Change the Y
Testi
Q10Q13Q11Q14Q12Q1 broken ng
5 Q61 damage or not parts
N
N
To use resistor level test

R83 R84 R73 R74 R80 Y Change the Y
Testi
R82 damage or not broken
ng
parts
N
N
Change the CT1 CT2 Y Change the Y

Testi
U3 broken ng
parts
N
Back to PASS
Jack
factory
2136
电流传感器
IGBT

Err-03 、 04 、 05 故障维修
To check the PCB have Y Change the Y
obvious broken parts broken test
parts ing
N
N
To use the Dio level in

multimeter test Y Change the Y
D36D37D38D39D40D4 broken test

1D43D42 damage or parts ing
not
N
N
To use the resister level

of multimeter test
R252R233R253R272R2
34R235R236R237R238
R239R240R241R242R2 Y Change the Y
43R244R245R246R247 broken tes

R248R249R250R251R2 parts tin
54R255R256R257R256 g
R258R259R260R261R2
62R263R264R264R267
R268R269R270R271ok
or not
N
N
Y Change the Y
Exchange U23 broken test
parts ing
Send PASS
back to
factory
Err-06 故障维修
test
obvious broken parts broken
ing
parts
N
To use the Dio level test

R88R93R99R91R100R Y Change the Y
102R98R89R92R94R95 broken test

R96R97R101R85R88R parts ing
87 damage or not

D15D21Q19Q16Q17D1
0D12D14D17D18D8D9
D11D13D16Q18Q27TC Y
Change the Y
1Q29Q36Q35D19D20D broken test

21D22D24D23 damage parts ing
or not
Y
Change the Y
Change the U15 broken test
parts ing
Send PASS
back to
the
factory
IRF530
2272

Err-07 故障维修
To check the PCB have Y
Change the Y

parts ing
N
N
To use the Voltage DC level to test

U21 the branch 1 and 4 to show the
Voltage near 1.65 ， the branch 4 and
7 Voltage near 1.65v. branch 4 and 8
voltage near 3.3v. To test U11 the
branch 1 and 4 Voltage near 2.5V , the Y Change the Y
branch 4 and 8 near 5V. If all these ok. broken test
Again check the C59 and C60, the ing
parts
both side voltage near 2V, if not show
2v,means the CT1,CT2already broken.
。
N N

of multimeter test
R179R187R173R180R1
Y
74R176R183R185R175 Y Change the
R177R184R186R175R1 broken test
77R184R186R42R48R5 parts ing
0R53R56R51R54damag
e or not
N
Send PASS
项目名称 | 日期
back to
PROJECT NAME | date CONFIDENTIAL 15
the
factory
Err-08 故障维修
parts ing
N
N
•To use the Voltage DC

level test C15 the both side Y Change the Y
is 15V. if not 15V, check test
broken
U28 the 2 branch and 3
parts ing
branch the voltage should
be 15V unless its broken.
•
N
N
•To use the Dio level in multimeter

test Q10 Q11Q12Q13Q14Q15, all
to check all the branch 1 and 2 has Y Change the Y
near 0.45 voltage drop branch 1 broken test

and 3 has 0.68 ， if its straight or parts ing
drop voltage, it means broken.
N
N
To use the resister level Y Change the Y

of multimeter test broken test
R3R6R13R16R20R24d ing
parts
amage or not
N
N
Y Change the Y
test
change U3 broken
ing
U17 parts
N
Send PASS
back to
the
factory
Err-09 故障维修
To check the PCB Y Change the Y

weather have broken broken test
parts parts ing
N
N
To use the Dio level in Y Change the Y

multimeter test test
D35D47D210 broken
parts ing
Q48Q49U22 damage or
not
N
N
To use the resister level Change the Y

Y
of multimeter test test
broken
R231R232 R230 R234 ing
—R251 R2damage or parts
not
N
N
Change the
更换 U23 Y
test
Y
broken
parts ing
N
Send PASS
back to
the
factory

Err-10 故障维修
Y
To check the PCB Change the Y
parts parts ing
N
N
•To use the Voltage DC

20V level test C33 both
side 5V is ok or not, if
not normal, check C123
Y Change the Y
both side have 5V, C43 broken test

both side 3.3V is normal parts ing
or not. if not, change
U13.

of multimeter test L11 broken test
L12 R57 parts ing
R58R60damage or not
Y Change the Y
To use the Dio level in test
multimeter test broken
parts ing
D7damage or not
， change u18
Send PASS
back to
the
factory

Err-11 故障维修
Y
parts parts ing
N
N

of multimeter test Y Change the Y
L28L29L30L31L25L26 broken test
R160R161R151R152R1 parts ing
44R145damage or not

multimeter test broken test
D28D27damage or not parts ing
N
N
Y Change the Y
Change u16 test
broken
parts ing
Send PASS
back to
the
factory

Err-13 故障维修
Y
parts parts ing
N

of multimeter test
L20L22L24R153R154R Y Change the Y
155R142R143R144R14 broken test
5R146R147R148damag ing
parts
e or not

multimeter test broken test
D29D30D31damage or parts ing
not
N
N
Y Change the Y
Change U16 test
broken
parts ing
Send PASS
back to
the
factory

无电源故障
Y

parts parts ing
N
N
To use the Dio level in Y

Y Change the
multimeter test test
FUS1FUS2L33L34DB1
broken
parts ing
damage or not
N
N
Y
To use the resister level Y
of multimeter test Change the
broken test
R315R316R138R317R3
18R319R320damage or parts ing
not

Change the Y
multimeter test U30 broken test
U31 damage or not ing
， change transformer
parts
N
N
更换 U29 Y
Change the Y
broken test
parts ing
N
Send PASS
back to
the
factory
2000PCB

Err-01 故障维
修 To check the PCB Y Change the Y
parts parts ing
N
•To test C89 has 15V, Y Change the N Y
weather the Voltage is too broken test

much lower. If lower please parts ing
change U21.
N

multimeter test Change the Y
broken test
Q17Q18Q19Q21Q23Q2
4 to test the parts ing
6IGBTdamage or not N
N
To use the Resister level and

Dio level in multimeter test Y Change the Y
R211R121R213 broken test
D21D22D23damage or not parts ing
，
N
N
Change
TVS1R111R144R153R15 Y
6 test
ing
N
N
更换 U29
Y
test
ing
N
Send PASS
back to
the
Err-04 故障维修
Y
parts parts ing
N
N

of multimeter test R11 、 broken test
R16damage or not parts ing
N
Send PASS
back to
the
factory

Err-06 故障维修
Y
parts parts ing
N

multimeter test
broken test
Q22Q10Q12Q16Q15Q9
damage or not parts ing
N
To use the Dio level in

multimeter test D11 Y Change the Y
D12D13D17D2D45dam broken test
age or not parts ing
Send PASS
back to
the
factory

To control To control pressure
To control To control back stitch foot lifting
To control the To control
wipe The wipe
electromagnet trimming
thread thread

Err-07 故障维修
Y
parts parts ing
N
N
•To use the up Voltage DC

level 20V test U20 the
branch 4 and 8 weather Y Change the Y
near 3.3V. Branch 1 and broken test
4 , 4 and 7 has 1.65V. If ing
parts
not, please change (R150
R151 U20)
Send PASS
back to
the
factory

Err-08 Breakdown maintenance
Inspect the electronic components on the
power panel by eye,finding whether there
is some damage obviously
Y
Repalce the Y
bad parts Test
N
Use DC Voltage 220V gear to measure Y Repalce the Y

the both ends of C89 to check whether bad parts Tes
there is 15 V.If not ,then check whether t
U21 is damaged or not
N
Use diode gear to measure Y Repalce the Y

Q17Q18Q19Q21, Q23Q24 whether bad parts Tes
they are damaged t
N
N
Use diode gear and resistance gear to Y Repalce the Y

measure TVS2 TVS3 R150 R151 whether bad parts Test
they are damaged
N
N
Y
Check the plug of CN10 whether it is Repalce the Y
damaged and replace U17 bad parts Test
Return to PASS
PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL factory and 38
repair
Err-09 Breakdown maintenance
Inspect the electronic

components on the power panel
by eye,finding whether there is Y
Repalce the Y
some damage obviously bad parts Test
N
N
Y Repalce the Y
Test
Check Q4 whether it is bad parts
damaged
N
N
Use diode gear to measure Tes

Q1Q2Q3 D3 Z2 Z3 whether
t
they are damaged
Return to PASS
factory and
repair

Err-10Breakdown maintenance
Y
Inspect the electronic components on Repalce the Y
the power panel by eye,finding whether bad parts Test
there is some damage obviously
N
N
Use voltage gear to measure the 1st and 3rd

food of U26,finding it whether has 5 Y Repalce the Y
voltage.If not,replace U27.If has,then
bad parts Test
measure the 1st and 2nd foot of U26,finding
it whether has 3.3 voltage,if not,repalce
U26. N
Use diode gear to measure U12 Y Repalce the Y

U13U14,finding it whether is bad parts Test
damaged
N
N
Use resistance gear to measure Repalce the

Y Y
R98R115R104RR103R107R105R1 Test
bad parts
06R113 whether they are damaged
N
N
Y Y
If still show Err-10,then Test
change R113 to 2KΩ
Return to PASS
PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL

factory 42
and repair
Inspect the electronic components on
the power panel by eye,finding Y
whether there is some damage Repalce the Y
bad parts Test
obviously
N
N
Use DC Voltage gear to measure Y Repalce the Y

the both ends of the C80,finding it bad parts Test
whather has 5 voltage.If not,check
U27.
N
N
Use resistance gear to measure CN7 Y Repalce the Y

R78 R97 L14 R118 to find out whether bad parts Test
it is damaged
N
N
Use diode gear to measure U15 to Y Repalce the Y

find out whether it is damaged bad parts Test
Replace U6 Y Repalce the Y

bad parts Test
PASS
Return to
factory and
repair


components on the power
panel by eye,finding whether Y
there is some damage Repalce the Y
obviously bad parts Test
N
N
Use resistance gear to measure L7

R50R51R75R76R77R78 Y Repalce the Y
R94R95R96R97R79R80 to find out bad parts Test
whether they are damaged or not
Y Repalce the Y
Replace U6 bad parts Test
Return to PASS
factory and
repair

AHE58

Power Panel
Electromagnet control
HMI 5V 输出
Presser foot Sweep line BackstitchThread wipeThread trimmer
Switching power supply
15V Output 5V Input

Control Panel
Rectifier filter
Driving control
Master chip
3.3V Output

AHE58 Circuit Board Distinguishing
Power Panel Control Panel

Err-01 Breakdown Maintenance
Use diode gear to measure C8 and C9 on the
Y
Replace the Y
power panel to find out whether they has bad parts Test
short circuit
N
N
On power-up state,measuer U10 to find out

whether it has 15 Voltage,if not or higher
Y Replace the Y
bad parts Test
or lower than 15V,then replace U10
N
N
Y Replace the Y
Use diode gear to measure Q17 Q18 Test
bad parts
Q19 Q21 Q23 Q24 on control panel to
find out whether some of them are
damaged
N
N
Use resistance gear and diode gear to

measure TVS3 R151 RTV2 R150 to Y
Replace the Y
fiind out whether they are damaged bad parts Test
N
N
Y
Replace U17
Test
Return to PASS
factory
C9 IGBT
2136
U10
C8

Err-07 Breakdown Maintenance

components on the power panel
by eye,finding whether there is Y
Replace the Y
some damage obviously bad parts Test
N
N
On power-up state,use DC voltage gear to

measure the 1st &4th foot ,and 4th &7th foot
of U20 to find out whether there is 1.65
voltage.If not,replace U20 Y Replace the Y
bad parts Test
Return to PASS
factory and
repair

2272

Err-08Breakdown Maintenance
Y
Use diode gear to measure C8,C9 to find out Replace the Y
whether they have short circuit bad parts Tes
t
N
N
Use DC voltage gear to

measure U10 to find oud
whether it has 15 voltage.If Y Replace the Y
not,check U10 whether it is bad parts Test
damaged
Use diode gear to measure

Q17Q18Q19Q21, Q23Q24 to find out Y Replace the Y
whether they are damaged bad parts Test
N
N
Use diode gear to measure D21 D22 D23 and Replace the
Y Y
resistance gear to measure R211 R212 R213 to find Test
bad parts
out whether they are damaged.
Return to PASS
factory and
repair

IGBT
2136
U10


Y
panel by eye,finding whether Replace the Y
there is some damage bad parts Test
obviously
N
Use diode gear to measure Q7D4 Y Replace the Y

Q9Q8Q11 D3 Z3Z4 to find out Test
whether they are damaged
bad parts
N
N
Use resistance gear to measure

R9R10RR14R16R 18R19 to find
Y Replace the Y
out whether they are damaged bad parts Test
Return to PASS
factory
and repair

IGBT

components on the power panel Y
Replace the Y
by eye,finding whether there is
bad parts Test
some damage obviously
N
N
Use voltage gear to measure

1st &3rd foot of U27 to find Replace the Y
Y
out whether it has 5 voltage bad parts Test
output.If not,replace U27
Use diode gear to measure U26

and D18 to find out whether Y Replace the Y
they are damaged. bad parts Test
N
N
Replace U2 and U6 Y
Test
Y
If still report Err-10,then replace the
panel pallet Tes
t
Return to PASS
factory and 60
repair
Power panel Control panel
U2
U26
U11 U2
U27
U27
D18

Inspect the electronic components on

Y
the power panel by eye,finding Replace the Y
whether there is some damage bad parts Test
obviously
N
N
Use resistance gear to measure R50

R51 R59 R79 to find out whether they Y Replace the Y
are damaged Test
bad parts
N
N
Replace U2 Y Y
Test
PASS PASS

Control panel

Breakdown maintenance for no trimming,no reverse
stitching,no presser foot movement
Inspect the electronic components
on the power panel by eye,finding Y
Replace the Y
whether there is some damage bad parts Test
obviously
N
N
Use diode gear to measure Q8 Q7 Q5 Q6

to find out whether they are damaged Y Replace the Y
Test
bad parts
N
N
Replace U7 U29 U3 accordingly Y Y

Test
PASS PASS

Presser foot lifter Backstitch Thread trimmer

A 4
Circuit Board Maintenance

Err- Inspect the electronic
panel by eye,finding Y
01Breakdown
Replace the Y
whether there is some Tes
bad parts
damage obviously
t
Maintenance
N
N
On power-up state,use voltage

gear to measure C40 to find out
whether it has 15 voltage.If not
Y Replace the Y
or higher or lower than 15v ,then bad parts Test

replace U10
N
N

Q17Q18Q19Q21Q23Q24 to find Y Replace the Y
N
N
Use resistance gear and diode

gear to measure TVS3 R151 Y
Replace the Y
RTV2 R150 to find out whether bad parts Test
they are damaged
N
N
Y
Replace U17
Test
Return to factory PASS

and repair
Front side of circuit board Reverse side of circuit board
U10
IGBT
2136
R150 R151 TVS2 TVS3

panel by eye,finding whether Y
Repalce the Y
obviously
N
Use DC voltage gear to measure

C40 to find out whether it has 15 Y Repalce the Y
voltage.If not,then check U10 bad parts Test
whether it is damaged

Q17Q18Q19Q21, Q23Q24 to find Y Repalce the Y
N
N
Use diode gear to measure TVS2

TVS3 and use resistance gear to Y Repalce the Y
measure R150 and R151 to find out Tes
bad parts
whether they are damaged t
N
N
Y
Replace U17 Repalce the Y
bad parts Test
Return to PASS
PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL factory and 69
repair
Front side of circuit board Reverse side of circuit board
U10
IGBT
2136
R150 R151 TVS2 TVS3

Y
panel by eye,finding whether Replace the Y
obviously
N
N
Use voltage gear to measure the

1st&2nd foot of U24 to fiind out Replace the Y
Y
whether it has 5V output.If bad parts Tes
not,replace U24 t
Use diode gear to measure D16 to

find out whether it is damaged Y Replace the Y
bad parts Test
N
N
Measure R57 R82 to find out Y Replace the Y

whether their resistance value is bad parts Test
normal
N
Y
Replace U3 U11
Tes
t
Return to PASS
factory and 71
repair
Reverse side of circuit board Front side of circuit board
1 D16
U24

Power Max

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Power Max

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Power Max Control Box

Operation and Daily

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 1

Normally Sign Arithmetic Reality Number

100 10*1 10Ω

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 2

Mutimeter Dio Pipeline

Red Side Black Side Number

Anode + Cathode- 0.4~0.5

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 3

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 4

To use the resister level of multimeter test the PCB

Red Bar Black Bar Multimeter Record

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 5

The main PCB no power, the multimeter

Red Bar Black Bar Multimeter

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 6

With poer, the multimeter in DC

Red bar Black bar Multimeter record

1 branch 1.25V or 1.65V

7 branch 4branch 1.25V or 1.65V

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 7

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 8

With electricity, to use

TO USE THE Dio level

To use resistor level test

Change the CT1 CT2 Y Change the Y

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 10

To use the Dio level in

D36D37D38D39D40D4 broken test

To use the resister level

43R244R245R246R247 broken tes

To use the Dio level test

102R98R89R92R94R95 broken test

To use the resister level

1Q29Q36Q35D19D20D broken test

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 14

obvious broken parts broken test

To use the Voltage DC level to test

To use the resister level

•To use the Voltage DC

•To use the Dio level in multimeter

near 0.45 voltage drop branch 1 broken test

To use the resister level Y Change the Y

To check the PCB Y Change the Y

To use the Dio level in Y Change the Y

To use the resister level Change the Y

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 19

•To use the Voltage DC

both side have 5V, C43 broken test

To use the resister level Y Change the Y

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 21

To use the resister level

To use the Dio level in Y Change the Y

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 23

To use the resister level

To use the Dio level in Y Change the Y

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 25

weather have broken broken test

To use the Dio level in Y

To use the Dio level in Y

PROJECT NAME | date 项目名称 | 日期 CONFIDENTIAL 29

•To test C89 has 15V, Y Change the N Y