HALFAYA PROJECT SURFACE FACILITY EARLY

FCP
Petrochina (Halfaya)

BASIC DESIGN DOC.NO.:NW0244-G05-001 REV.: 0 PAGE 0 OF 27

AC GENERATOR PROTECTION SCHEDULE

PROJECT NO.: 0F10002

Siemens Document No: NW0244-G05-001 Rev 00

Issued For Information

0 First Issue 02-Aug-11 LKP

REV. DESCRIPTION DATE PREP'D CHK'D REV'D APP'D

 Generator Protection
Setting Schedule

1 02/11/2011 LKP E005935 Settings Issued

Issue Date Initials Form No. Description
Order Number :
Template Version (v5)

NW0244/01-03 Originator L.Peacock

Customer Reference :
Checked A.Polakowski

HALFAYA Approved D.Jolly

Document Number:
RELAY Siprotec 7UM62
NW0244/G05/001
SOFTWARE DIGSI v4.82
This document contains confidential and proprietary information of Siemens Industrial Turbomachinery Ltd.
(the Company). It must not be used for purposes other than that for which it is issued by the Company and
information contained must not be copied nor disclosed in any way, wholly or in part, without prior written
authority of the Company. © Siemens Industrial Turbomachinery Ltd. Copyright ©
2009

Siemens Industrial Turbomachinery Ltd, Waterside South, Tel: 01522 584000

P.O. Box 1, Lincoln, LN5 7FD, England Fax: 01522 584934
 NW0244-G05-001.xls

Protection Functions Index

Relay Function : Integrated Generator Protection

Manufacturer : Siemens Siprotec
Type : 7UM62
MLFB Number: 7UM62112EB910AA0L0D
Software: DIGSI v4.82

ANSI Title Page

Code
Protection Function Index 2
Generator Data 3

27 Under Voltage 4
32 R Reverse Power 6
40 Field Failure 8
46 Negative Phase Sequence 11
51 V Inverse-Time Overcurrent 14
51 GN Sensitive Earth Fault 16
59 Over Voltage 18
67 N Directional Earth Fault 20
81 Frequency Protection 22
87 G Generator Differential 25

Notes :

The recommended settings given in this document are for information only.
Final settings should be carried out during comissioning in consultation with the
Electrical Applications Department.

On completion of protection relay commissioning a copy of the installed *.dex file to

be returned to Software Administration to be filed in conjunction with the as built
Controls software.
Contact
Tel: 00441522 586543
mailto:lcn.softwareadmin.pg@siemens.com

Index Siemens AG Confidential Page 2 of 26

 NW0244-G05-001.xls

Generator Data Data Source

Rated Voltage : 11 kV Gen Data Sheet

Rated kVA : 10400 kVA Gen Data Sheet
Rated Current : 546 A
Sub Transient Reactance X''d : 0.175 pu Gen Data Sheet
Transient Reactance X'd : 0.273 pu Gen Data Sheet
Synchronous Reactance Xd : 2.06 pu Gen Data Sheet
Maximum Output Power : 9000 kW Max Power at
Maximum Full Load Current : 590 A Min Ambient
Rated Power Factor : 0.8 pu Gen Data Sheet
Rated Frequency : 50 Hz Gen Data Sheet
Continuous Withstand I2 : 8 % Gen Data Sheet
K Constant : 20 s Gen Data Sheet
Cooling Time Constant 3125 s Gen Data Sheet
Generator No-load Losses : 100 kW 1.2% rated power
Number of Units in Parallel : 3 SLD
0
Nominal Machine Temperature : 75 C Gen Data Sheet

Current Transformers Ratio

Primary Secondary
Differential : 600 1 A SLD
Protection : 600 1 A SLD
Earth Fault : 100 1 A SLD

Voltage Transformers Ratio

Primary Secondary
Protection : 11000 110 V SLD

Neutral Earthing Rating

Resistor
Rating : 100 A SLD
Time 10 s SLD

Generator Data Siemens AG Confidential Page 3 of 26

 NW0244-G05-001.xls

Under Voltage Protection Function (27)

Protection Function Address 0140

Purpose

This function protects the equipment against low

voltages.

Voltage 1 U< Trip

Voltage Setting

Recommended under voltage setting is -25% Vn

Secondary Vn 110 V

Percent 75 %
V< 82.5 V
Time Delay
t 3s

Recommended time delay is 3 seconds

Voltage 2 U<< Trip

Voltage Setting

For more serious voltage drops, the time delay is smaller.

Recommended under voltage setting is -35% Vn

Secondary Vn 110 V

Percent 65 %
V<< 71.5 V
Time Delay
t 0.5 s

Recommended time delay is 0.5 seconds

27 Under Voltage Siemens AG Confidential Page 4 of 26

 NW0244-G05-001.xls

Address Parameter Value Unit

4001 UNDERVOLTAGE On
4002 U< 82.5 V
4003 T< 3 s
4004 U<< 71.5 V
4005 T U<< 0.5 s
4006A U< DOUT RATIO 1.05 s

Voltage U<

U<<

Time
Diagram of the relay's settings

27 Under Voltage Siemens AG Confidential Page 5 of 26

 NW0244-G05-001.xls

Reverse Power Protection Function (32R)

Protection Function Address 0131

Purpose

This function protects against a reverse power flow where

the grid powers the generator like a motor. This can overload the network
or cause mechanical damage to the prime mover.
Also, operation of torque overload devices needs to be determined hence
reverse power is therefore limited.

Note :

The maximum reverse power rating of the generator is approximately 30%, however
the relay should be set so as to trip in the event of shear pin failure. In which case
the generator would only draw approximately 1.2 % of it's power rating as no-load
losses.
This is then referred to the secondary side of the VTs and CTs using the formula:
PNo−load _ Loss U Machine I
Setting = * * Machine
PMachine U VT _ Pr imary I CT _ Ratio
Power Setting P> REVERSE Trip

The setting should be 50% of the machine motoring energy.

Reverse Power Calculation 0.87 %

Setting 0.50 %

Time delay T-SV-OPEN

t 3s

A time delay of 3 seconds is normally recommended.

32R Reverse Power Siemens AG Confidential Page 6 of 26

 NW0244-G05-001.xls

Address Parameter Value Unit

3101 REVERSE POWER On
3102 P> REVERSE 0.50 %
3103 T-SV-OPEN 3 s
3104 T-SV-CLOSED 0 s
3105A T-HOLD 0 s

32R Reverse Power Siemens AG Confidential Page 7 of 26

 NW0244-G05-001.xls

Field Failure Protection Function (40)

Protection Function Address 0130

Purpose
This function protects against a loss of power to the exciter
creating the electric fields within the generator.

This function is configured from the generator operating chart.

Characteristics

Primary Xd 2.06 pu
1 1 I VTprim
Primary 1/Xd 0.485 pu = x n x
Xd sec Xd prim Vn CTprim
Secondary 1/Xd 0.44 pu

Characteristic Settings

Char 1 Warning

Factor of Safety 105 % of Secondary 1/Xd

The value 1/Xd can also be estimated by extrapolating

the theoretical stability limit to the axis.

Char 1 0.464

Char 2 Warning
Char 2 is 90 % of Char 1

And referred to the secondary winding.

Char 2 0.417

Char 3 Trip

This should be set between Xd and X'd,

and also be greater than 1.

Xd 2.06 pu
X'd 0.273 pu
Char 3 1.1

40 Field Failure Siemens AG Confidential Page 8 of 26

 NW0244-G05-001.xls

Angular Settings

Angle 1 This should be set between 60° and 80°.

Angle 1 70 °

Angle 2 This should be set at 90°.

Angle 2 90 °

Angle 3 This should be set between 80° and 110°.

Angle 3 90 °

Time Settings

Time 1 This parameter allows the AVR to increase the excitation

supplied. 10 seconds is recommended.
Time 1 10 s

Time 2 This parameter mirrors Time 1.

Time 2 10 s

Time 3 In this condition the generator is unstable

and needs to enable rapid tripping.
Time 3 0.5 s

40 Field Failure Siemens AG Confidential Page 9 of 26

 NW0244-G05-001.xls

(Underexcitation)
Address Parameter Value Unit
3001 UNDEREXCIT. On
3011 T SHRT Uex< 0.05 s
3012 EXCIT. VOLT. Off
3013 Excitation Voltage Superv.2.00
Pickup
V
(Characteristics)
Address Parameter Value Unit
3002 1/xd CHAR. 1 0.46
3003 ANGLE 1 70 °
3004 T CHAR. 1 10 s
3005 1/xd CHAR. 2 0.417
3006 ANGLE 2 90 °
3007 T CHAR. 2 10 s
3008 1/xd CHAR. 3 1.1
3009 ANGLE 3 90 °
3010 T CHAR. 3 0.5 s

40 Field Failure Siemens AG Confidential Page 10 of 26

 NW0244-G05-001.xls

Negative Phase Sequence Protection Function (46)

Protection Function Address 0117

Purpose

This function protects against unbalances between the phases

of the system. This is done by using the mathematical method of
symmetrical components and the negative phase sequence (I2).

Current 1 I2> Warning

Permissible negative sequence current level

I2 perm 8%

IN
I 2 > = I 2 perm ×
CT ratio
I2> 7.3 %

Time delay 19.00 s Set below K Factor

Current 2 I2>> Trip

High negative sequence current level trip

It is recommended to keep this value between 60-65%
An unbalanced fault above this threshold is considered to be
a phase to phase short circuit.

I2>> 60 %

Time delay 3s

46 Negative Phase Sequence Siemens AG Confidential Page 11 of 26

 NW0244-G05-001.xls

Settings

Thermal Capacity Heating Constant

2
 I rated 
Ksec = Kprim ×  
 CT Primary

Primary K 20 s

Secondary K 19.37 s

Machine Cooling Time Constant

Tcooldown 3125 s

K
T Cooldown = 2
 I 2 perm 
 
 IN 

46 Negative Phase Sequence Siemens AG Confidential Page 12 of 26

 NW0244-G05-001.xls

(Unbalanced Load)
Address Parameter Value Unit
1701 UNBALANCED LOAD On
1702 I2> 7.3 %
1703 T WARN 19 s
1704 FACTOR K 19.37 s
1705 T COOL DOWN 3125 s
1706 I2>> 60 %
1707 T I2> 3s

Graph of the Protection zoning for ANSI 46

46 Negative Phase Sequence Siemens AG Confidential Page 13 of 26

 NW0244-G05-001.xls

Voltage Dependant Over-Current Protection Function (51V)

Protection Function Address 0114

Purpose
This function protects against a dangerously high current.

Current Setting Ip Trip

The relay watches current generated through the protection CT and

compares it against a threshold value.
110% × I flc
Iflc Full Load Current Iflc(sec) =
CT ratio
The protection relay algorhythm calculates 110 % overcurrent without
the requirement to specify this hence it is recommended to leave the
current over-rating at 1.0.

Primary Iflc 590 A

Current over-rating factor 1

Secondary Iflc 0.984 A

Time delay setting

t 0.4 s According to network grading

Voltage Setting U<

The voltage setting alters the behaviour of this relay when

a low voltage is detected so that the relay detects an overcurrent
in the case of voltage collapse.

110%

Iflc

25%

Vn

51V Overcurrent Siemens AG Confidential Page 14 of 26

 NW0244-G05-001.xls

(Overcurrent Protection)
Address Parameter Value Unit
1401 O/C Ip On
1402 Ip 0.98 A
1403 T Ip 0.4 s
1405 IEC CURVE Normal
1407 VOLT. INFLUENCE Voltage Restrained

51V Overcurrent Siemens AG Confidential Page 15 of 26

 NW0244-G05-001.xls

Stator Earth Fault Protection Function (51N)

Protection Function Address 0151

Purpose

This is a sensitive earth fault detection function

for the stator.

Fault Current
If Fault Current

NER rating
Primary If 100 A If =
Secondary If 1A CTratio

Current 1 IEE> Trip

Recommended setting is 10% If with a definite time delay

Percent 10 % of Secondary If

IEE> 100 mA

Time delay
T IEE> 5 seconds

Current 2 IEE>> Trip

Recommended setting is 80% If with a definite time delay

Percent 80 % of Secondary If

IEE> 800 mA

Time delay
T IEE> 0.5 seconds

IEE<
This function can be applied as a Rotor Earth Fault
This item is not typically used (IEE< = 0)

51GN Sensitive Earth Fault Siemens AG Confidential Page 16 of 26

 NW0244-G05-001.xls

(Sensitive Earth Fault)

Address Parameter Value Unit
5101 O/C PROT. Iee> On
5102 IEE> 100 mA
5103 T IEE> 5 s
5104 IEE>> 800 mA
5105 T IEE>> 0.5 s
5106 IEE< 0 mA

Current IEE>>

IEE>

Time
Diagram of the relay's settings

51GN Sensitive Earth Fault Siemens AG Confidential Page 17 of 26

 NW0244-G05-001.xls

Over-voltage Protection Function (59)

Protection Function Address 0141

Purpose
This function protects against high voltages.

Voltage 1 U> Trip

Recommended overvoltage setting is 110% Vn

Vn 110 V

Percent 110 %
U> 121 V

Time delay
t 3s

Voltage 2 U>> Trip

Recommended overvoltage setting is 120% Vn

Vn 110 V

Percent 120 %

U>> 132 V

Time delay
t 0.5 s

The drop-out ratio can be used to tune the signals,

but it is recommended to use the default setting.

The normal case is configured for phase to phase voltages.

For low voltage machines with a grounded neutral conductor,
a phase to earth setting should be used.

59 Overvoltage Siemens AG Confidential Page 18 of 26

 NW0244-G05-001.xls

Address Parameter Value Unit

4101 OVERVOLTAGE On
4102 U> 121 V
4103 T U> 3s
4104 U>> 132
4105 T U>> 0.5 s
4106 U> DOUT RATIO 0.95
4107A VALUES U> U phase-phase

U>>

U>

Voltage

Time

Diagram of the relay's settings

59 Overvoltage Siemens AG Confidential Page 19 of 26

 NW0244-G05-001.xls

Sensitive Directional Earth Fault Protection (67N)

Protection Function Address 0150

Purpose
This function monitors the earth fault currents as well as the neutral voltage
displacement in order to determine whether the fault is a machine fault or
a network fault.

Current 3I0> Trip

Siemens recommended settings for unit config.:

Units in parallel 2 3 4
Setting 5 mA 8 mA 12 mA
For more than 4 units in parallel use a base setting of 12 mA for provisional
commissioning

Recommended

3I0> 8 mA

Voltage U0> Trip

Secondary Vn 110 V
Recommended at 10% 10 %

U0> 11 V

Angle

Type of System Earth Recommended Angle

Unearthed 90
Resistance 15
Solid Earth -45

Angle 15 degrees

Time delay

Must be less than 10 s

t 2s

Siemens recommendation is that a 60/1 A core balance CT is used for this application.
Regardless of core balance CT used, ensure a sensitive input to address 5003 as
recommended above. Site commissioning will determine whether this is overly sensitive.

67N Directional EF Siemens AG Confidential Page 20 of 26

 NW0244-G05-001.xls

(Stator Earth Fault)

Address Parameter Value Unit
5001 S/E/F PROT. ON
5002 U0> 11 V
5003 3I0> 8 mA
5004 DIR.ANGLE 15 degrees
5005 T S/E/F 2 s

This function is a directional form of Earth Fault protection and is

an alternative to 59N.

0150 S/E/F PROT. Directional U0

0223 Ue connection Broken Delta
0224 Factor Ue 57.7
0225A Uph / Udelta 1.73

Diagram showing the Angle setting

67N Directional EF Siemens AG Confidential Page 21 of 26

 NW0244-G05-001.xls

Frequency Protection Function (81)

Protection Function Address 0142

Purpose

This function protects against frequency surges and sags.

Normal operating procedure is for two frequency

settings above and below the nominal value.

Nominal Frequency 50 Hz

Frequency 1 f1 Alarm

Recommended to set this at -5% variation from nominal frequency

Percent -5 %
95 %

f1 47.5 Hz

Time delay
t 3s

Frequency 2 f2 Trip

Recommended to set this at -8% variation from nominal frequency

Percent -8 %
92 %

f1 46 Hz

Time delay
t 1s

81 Frequency Siemens AG Confidential Page 22 of 26

 NW0244-G05-001.xls

Frequency 3 f3 Alarm

Recommended to set this at +3% variation from nominal frequency

Percent 5%
105 %

f1 52.5 Hz

Time delay
t 3s

Frequency 4 f4 Trip

Recommended to set this at +8% variation from nominal frequency

Percent 8%
108 %

f1 54 Hz

Time delay
t 1s

Low Voltage Inhibition

Inhibits the frequency protection at lower voltages.

Percent 65 %
Umin 71.5 V

This function is selected to be an automatic operation.

81 Frequency Siemens AG Confidential Page 23 of 26

 NW0244-G05-001.xls

Address Parameter Value Unit

4201 O/U FREQUENCY On
4202 f1 PICKUP 47.5 Hz
4204 T f1 3s
4205 f2 PICKUP 46.0 Hz
4207 T f2 1s
4208 f3 PICKUP 52.5 Hz
4210 T f3 3s
4211 f4 PICKUP 54.0 Hz
4213 T f4 1s
4214 THRESHOLD f4 Freq. prot. stage automatic
4215 Umin 71.5 V

f4 Trip

Frequency

f3 Alarm

Nominal Frequency

f1 Alarm

f2 Trip

Diagram displaying the recommended Frequency levels

81 Frequency Siemens AG Confidential Page 24 of 26

 NW0244-G05-001.xls

Generator Differential Protection Function (87G)

Protection Function Address 0120

Purpose

This function uses differential Current Transformers (CTs)

to protect the equipment between them in the case of a fault
within the zone of the CTs.

Current settings

I-DIFF> Trip
A setting between 10-20% of Idiff / In is
recommended for generators.
I-DIFF> 0.1

I-DIFF>> Trip
A setting 10% above the steady state transient
short circuit current is recommended.
Choose a value greater than 4.03 and between 3 and 7.
I-DIFF>> 4.1 1
I - DIFF >> > IN
Graph settings X 'd

The setting for Slope 1 depends on whether

the differential CTs are matched or not.

Unmatched CTs 0.25 Slope 1 0.25

Matched CTs 0.15

The Basepoints refer to the X-axis intercepts.

Base point 1 0 These values have been proven

Slope 2 0.5 and are recommended for use.
Base point 2 2.5

Stabilization

An external fault can cause short circuit currents which

saturate the CTs differently and simulate a differential curent.

This effect can be detected and is countered by adding in a

stabilising current. It is recommended not to alter these settings.

The Stability Time is the maximum lock-on period of the stabilising

current once conditions have moved from the Stabilisation Zone.

Stability Current 4 x I / In I-ADD ON STAB.

Stability Time 15 Cycles of period T I-ADD ON STAB.

87G Differential Siemens AG Confidential Page 25 of 26

 NW0244-G05-001.xls

Address Parameter Value Unit

2001 DIFF.PROT. ON
2005 INRUSH 2.HARM. OFF
2021 I-DIFF> 0.1
2031 I-DIFF>> 4.1
2053 T START MAX 5.0 s

Idiff / In

Slope 2

I-DIFF>>

Trip Area Slope 1

Add-on Stabilisation Zone

I-DIFF>

Base Point 1 Base Point 2

Istab / In
Diagram of the Differential protection trip area

87G Differential Siemens AG Confidential Page 26 of 26