Issue: RC_PL PS DGC EC

Risk Assessment First Edition : 10/2013

DISOUQ DEVELOPMENT PROJECT Revision: 02
Rev.-Date: 10/14
Page:1/9

Issuer: Sitedata:
Name: Ramy Mohamed Order No: 60CO-001481.01
Company: RWE Engine, machine No.: F40138,F40311, F40358
Department: RC-PL PS DGC EC Code word: RWE-Disouq Project
Phone No.: 01001424494 Country : Egypt
Start date/duration: 13.02.2015/ 2 days Coordinator customer : RWE Dea Nile Branch

Severity (S) Likelihood (L)

Superficial injuries such as small cuts and bruises
Very Unlikely A freak or extraordinary combination of factors would be required
1 Slight Negligible loss of function/production with no damage to 1 approx1/1000 000 for the potential to be realized
equipment or the environment
Negligible injury resulting in zero absence from work
Unlikely A rare combination of factors would be required for the potential to
2 Minor Damage to equipment requiring minor remedial repair, 2 approx 1/100 000 be realized
loss of production or impact to the environment
Injury requiring hospital treatment and extended absence
from work
3 Moderate Damage to the equipment requiring extensive repair, 3 Possible Could happen if a number of additional factors are present
Value

Value
approx 1/1000
significant loss of function/production or moderate
pollution incurring some restitution costs
Considerable damage such as multiple fracture or severe
tissue damage requiring extended time in hospital
Damage to equipment resulting in production shutdown Likely Not certain but potential could be realized with one normally
4 Major
and significant production loss. 4 approx 1/100 occurring factor
Severe pollution with short-term localized implications
incurring significant restitution costs.
Fatality, life threatening injuries / intensive care,
amputation, loss of sight, poisoning Very Likely
5 Serious 5 Almost inevitable that the potential would be realized
Major pollution with long-term implication and very high approx 1/10
restitution costs

Severity (S)
1 2 3 4
Likelihood (L)
1 1 2 3
2 2 4 6
3 3 6 9
4 4 8 12
5 5 10 15
Possible sources
No Hazard
of Hazard
Uneven and slippery floor
surfaces. Clutter and mess
Tripping, slip and on the roads of
1. fall at the same communication. Spills and
level moisture. Improper
footwear. Carelessness,
hurry.
Work at height. Improper
design of scaffolds and
work platforms. Unsecured
holes, trenches, ducts.
The fall of the lower
Failure of the protection of
2. level – more than 3
personal protective
m procedures - a work permit. Training and
equipment against falls of
its use or misuse. Poor
work organization.
Inattention
3. The fall of the lower No protection of the ladder
level of the ladder
from slipping, no protection
Issue: RC_PL PS DGC EC
Risk Assessment First Edition : 10/2013
DISOUQ DEVELOPMENT PROJECT Revision: 02
Rev.-Date: 10/14
Page:2/9
Risk Factor(R) = Severity (S) × Likelihood (L)
5 Risk Rating/Consequent Action
4 5 1<5 Tolerable – no control measures required.
Hazard should be avoided; conditionally can be tolerable but review the Control
5 < 10
8 10 Measures ASAP is required.
12 15 10 – 25 Intolerable – immediate improvement to control measures required.
16 20 Note: After application of the Risk Control Measures, the Risk Factor should be reduced
to a level of 1 <5; otherwise the foreseen measures for controlling the Risk must be
20 25 clearly described!
Assessment Assessment
Risk
Consequences Preventiveactions Tolerable
S L R S L R (Yes/No)
The use of appropriate working
footwear. Maintaining law and order in
Fracture, dislocation passageways and at work
2 4 8 2 2 4 Yes
of limbs, bruising (housekeeping). Caution. Observe the work
permit requirements.Reporting threats to
those responsible.
Used only effective and approved
Fractures, sprains,
scaffolding. Caution. The use of
bruises, usually of the
appropriate personal protective
limbs, but also the
4 3 12 equipment. The use of safe work 4 1 4 YES
head, long absence
from work, extreme
medical examination. Reporting hazards
cases death.
to persons responsible
Fractures of the 4 3 12 The use of appropriate and efficient ladders, 4 1 4 YES
having security before or run over to. Belaying.
extremities, spine Maintaining clean floor. Manual work on a ladder.

against unwanted
spreading the ladder,
ladder wrong setting, poor
distribution center of
gravity, defective ladder,
No belaying
Improper working scaffold
structure - the working
platform - no toe boards
(15 cm). Inadequate
4. Struck by falling objects
protection tools, spare
parts and materials on the
shelves, work tables.
Disorder in the workplace.
Possible sources
No Hazard
of Hazard
Improper mounting and
positioning of cargo during
transport. Handling of
loads over the legal limit.
Inattention and haste.
Working within the
operation of lifting
Crushing falling
5. equipment (chain hoists,
objects (cranes)
cranes, etc.). Poor
condition of slings and
other lifting accessories.
Poor work organization, a
lack of permission to work
- no certificate hoisting
operations.
6. The impact of fixed Equipment on footpaths
elements and transport (approaches,
Issue: RC_PL PS DGC EC
Risk Assessment First Edition : 10/2013
DISOUQ DEVELOPMENT PROJECT Revision: 02
Rev.-Date: 10/14
Page:3/9
injuries, head injuries, Training and medical examination.
general beat, in
extreme cases death
Abrasions, head The use of helmets and protective footwear. Use
injuries, body bruises curbs and safety nets by falling objects.
3 2 6 3 1 3 YES
may result in sick Separation of the work area, signage. Observe the
work permit requirements.
leave
Assessment Assessment
Risk
Consequences Preventiveactions Torelable
S L R S L R (Yes/No)
The use of personal protective
equipment including helmet, gloves and
safety shoes. Marking of hazardous
cargo secure fastening. The behavior of
attention. Conduct periodic maintenance
Crush injuries,
of transport equipment. Separation and conditionally
fractures, and in 5 2 10 5 1 5
marking routes. Surveys of lifting tolerable
extreme cases, death.
equipment. Compliance with the
authorization procedures for hazardous
work. Work Permit implementation.
Training. Reporting hazards to persons
responsible
Contusions all over 2 5 10 Taking care of order and harmony in the 2 2 4 YES
the body (abrasions, area of work, and especially in access

entrances, gates).
Machinery, equipment and
related facilities. No
marking protrusions.
Rust, splinters wire
brushes, carbon deposits -
during the cleaning of the
surface; The use of
compressed air for
Splashes of
7. cleaning. Molten metal
materials
during welding, cutting,
grinding in the immediate
vicinity of the employee.
Failure protective goggles
and gloves.
Possible sources
No Hazard
of Hazard
Structural elements
mounted machines and
Sharp protruding equipment. Working with
8. parts, sharp edges, steel slings. The sharp
rough surfaces edges of hand tools for
cutting, scraping, cleaning,
drilling and grinding.
There are no moving parts,
Struck by thrown
blade guards grinder,
from the machine
9. milling cutters, drills. Work
elements due to
piece - improperly
failure
installed.
10. Moving parts and Work with power tools and
tools, machinery pneumatic devices. Work
and equipment in the area of moving
equipment. Unintended
Issue: RC_PL PS DGC EC
Risk Assessment First Edition : 10/2013
DISOUQ DEVELOPMENT PROJECT Revision: 02
Rev.-Date: 10/14
Page:4/9
passages and passages. Caution; The
bumps, bruises), the use of safety footwear, workwear and
most common are protective helmets. Reporting threats to
contusions hand those responsible.
The use depending on the activity
Personal injury -
performed welding helmet or glasses /
especially hands,
goggles adhering to the face. Wear
face, eyes (damage 3 3 9 3 1 3 YES
appropriate protective clothing,
and even loss of
protective gloves. Action to reduce the
vision).
rush. Taking the necessary precautions
Assessment Assessment
Risk
Consequences Preventiveactions Torelable
S L R S L R (Yes/No)
Periodic inspection of the above-
mentioned condition. elements of
Cuts, abrasions,
construction, equipment, etc. Using
stabbing - usually 1 5 5 1 4 4 YES
gloves, protective clothing and safety
hand.
helmet; The behavior of the necessary
precautions
Cuts, scrapes,
bruises, serious Caution. The use of goggles, face
personal injury that 3 3 9 shields. Compliance with the operating 3 1 3 YES
may result in sick instructions
leave
Cuts, scrapes, 5 2 10 Training of employees. Safety 5 1 5 conditionally
bruises, serious instructions for the position. Absolute tolerable
personal injury that compliance. Preservation of law and
may result in sick order. Caution. The use of tailored
 Issue: RC_PL PS DGC EC
Risk Assessment First Edition : 10/2013
DISOUQ DEVELOPMENT PROJECT Revision: 02
Rev.-Date: 10/14
Page:5/9

clothing. The use of machinery and

operation of a machine or
device.
Attaching the slings for
carried items.
Impact or crushing Carelessness in work
11.
the carried objects vehicles, cranes. The use
of hand tools such as a
hammer.
Moving motor vehicles,
Hitting, crushing tractors, trailers, forklifts,
etc. By moving machinery on the road to
12.
machinery / reach and stockyards and
vehicles work place. Lack of eye
contact .
leave, death equipment housings. Reporting hazards
to persons responsible
Compliance with health and safety
instructions. The use of protective
Serious injuries of gloves and protective footwear. Action to
hands, feet, 4 2 8 reduce the rush. Taking the necessary 4 1 4 YES
amputation of fingers. precautions. Crane work - a work permit.
Coordinator present for the entire
duration of the work.
Prohibition of movement of workers in
Limb fractures, the area of the truck, the designation of
bruises, injuries all routes. Compliance with the Rules of
over the body, movement of vehicles and pedestrians conditionally
5 2 10 5 1 5
internal injuries, and on the site. Proper organization of work. tolerable
in extreme cases, Caution; Appropriate signage and use
even death him in the danger zone of machines, the
speed limit.

Assessment Assessment
Risk
Possible sources
No Hazard Consequences Preventiveactions Torelable
of Hazard S L R S L R (Yes/No)

 On commencement of erection and

Access to scaffold dismantle an “incomplete” scaffold sign
during erection, to be displayed adjacent to the access
prior to formal routes.
13. Serious injury/fatality 3 3 6 3 1 3 YES
inspection,  Physical barriers to be erected to
handover and prevent access.
during dismantle.

14. Collapse of scaffold

when erected and All Scaffold erectors are to receive
during manufacturers recommended training
erect/dismantle. Struck-by injuries/fatality and CISRS training to the appropriate
level for the work they are undertaking.
 Operatives must inspect material prior
 Issue: RC_PL PS DGC EC
Risk Assessment First Edition : 10/2013
DISOUQ DEVELOPMENT PROJECT Revision: 02
Rev.-Date: 10/14
Page:6/9

to use.
 Customer to use the scaffold in
accordance with the loading specified on
the hand-over certificate/scaffold tag.
 No modifications is to made to the
scaffold, especially removal of ties or
structural members.

Supervisor to establish a safe working

method, which may include the use of: -
Youngman boards, span decks, roof
Fragile roof working Falls from height/fatality ladders, barriers, fully boarding, fall
15.
arrest equipment. If you encounter
fragile roofs, you must stop work
immediately and seek a specific system
of work from your Supervisor

Fall protection equipment to be subject

to three monthly thorough inspections by
Failure of fall a competent person with results
Unarrested falls from
protection recorded.
16. height
equipment  Inspections above to be
supplemented by daily operative checks.
 All sub-standard equipment to be
removed from service immediately

Mobile phones must not be used in

Use of mobile Lack of awareness
operational scaffolding areas.
phones when resulting in a combination
17.  If mobile phone use is required, the
scaffolding of the hazards above.
individual must move to a safe area to
do so.

18. Overloading Scaffold collapse Fatal injuries Do not exceed the specified loading
rating of the scaffold. Add workers’
weights, plus their tools plus the weight
of materials to calculate safe tower

Incomplete Fall of men and materials
19. platforms. Those at risk: scaffold
operatives/contractors user.
Machines, devices
operating above 95 dB.
Ambient noise
20. Noise
(background), under
renovation (work welders,
grinders and other tools).
The vibrations emitted by
the machine, especially
Vibration
21. noticeable during the riots
of new installations.
Working with power tools
Own activity - cutting,
grinding, cleaning of
22. Industrial dust
surfaces using power
tools.
Compressors, compressed
gas cylinders. The
hydraulic tools up to 2000
The high pressure
bar. Crack, burst system.
23. of the working
Undesirable an agent
medium
during maintenance work
carried out, repair and
testing.
No Hazard Possible sources
Issue: RC_PL PS DGC EC
Risk Assessment First Edition : 10/2013
DISOUQ DEVELOPMENT PROJECT Revision: 02
Rev.-Date: 10/14
Page:7/9
loading.
Fall of men and
materials Installation of hard barriers and relevant
Those at risk: scaffold warning signage clearly displayed, to
operatives/contractors prevent access.
user.
Measurements of noise. The use of PPE
Fatigue, neurosis, hearing. Rotations employees. The use
4 2 8 4 1 4 YES
damage your hearing. of time limits downtime. This factor is
taken into account in medical research.
The use of suitable footwear reducing
vibration transmission. Reducing the
Fatigue load residence time in an environment
osteoarticular system 4 2 8 exposed to vibration. Reporting negative 4 1 4 YES
and blood circulation. symptoms - vibration effects. This factor
is taken into account in medical
research.
In high-risk situations should be used
with masks and goggles and dust-proof.
Lung disease,
At the time of such works as grinding
allergies, asthma, eye 4 2 8 4 1 4 YES
and cutting Wear a dust mask. This
irritation
factor is taken into account in medical
research.
Good work organization, the maturity of
Zranienia, poważne a work permit. Separation and marking
obrażenia ciała, zones only for authorized persons. The
conditionally
złamania, a w 5 2 10 use of appropriate personal protective 5 1 5
tolerable
skrajnych equipment (helmet, safety glasses,
przypadkach śmierć gloves, protective peeling). Take special
care. training
Consequences Assessment Preventiveactions Assessment

of Hazard
Welding machines,
equipment and tools
powered by electricity. Bad
24. Electric current technical condition.
Electrical work at
switchboards. Electrical
measurements. Power.
Electrical shorts, work with
open fire, flammable
materials in the workplace.
25. Fire Technological processes.
Liquid and gaseous fuels.
Smoking - non-smoking
ban.
Work in explosive
atmospheres, in the vicinity
of explosive gases and
other potential factors
explosives. Installation and
The works in commissioning of
26.
explosive areas compressors together with
installations (blasting
agents). Renovation work
carried out by the
customer in welding and
gas cutting
Issue: RC_PL PS DGC EC
Risk Assessment First Edition : 10/2013
DISOUQ DEVELOPMENT PROJECT Revision: 02
Rev.-Date: 10/14
Page:8/9
Risk
S L R S L R Torelable
(Yes/No)
The use of insulated tools. Categorical
ban on electrical repairs by unauthorized
Burns, injuries persons. Interrupting operation in the
(cardiovascular, event of violations in the field of health
conditionally
nervous system), and 5 2 10 and safety. Work Permit system 5 1 5
tolerable
in extreme cases, implementation. Reporting hazards.
death. Training for attendants and supervisors
switching and other power equipment
together with installations.
Application of procedures for work
permits fire-risk. Ensuring the pop-fire-
fighting equipment. and periodic
Burns caused by
inspections of its efficiency. Follow the
heat, chemicals
instructions of welding and fire. The
poisoning triggered
attention to the efficiency of wire and conditionally
while smoking may 5 2 10 5 1 5
welding equipment. Inspections and tolerable
result in release of
maintenance of welding equipment and
medical, disability and
electrical appliances. Provision of
death
personal protective equipment. Taking
the necessary precautions.
Housekeeping. Training
Adherence to procedures / manuals of
procedures in hazardous areas the
client. Enforcement of the customer,
Burns, injury, in providing information regarding the risk conditionally
5 1 10 5 1 5
extreme cases, death. of explosion. Application of procedures tolerable
for work permits. Working in certified
clothing. Antistatic. The use of tools Ex.
ATEX training. Take special care
 Issue: RC_PL PS DGC EC
Risk Assessment First Edition : 10/2013
DISOUQ DEVELOPMENT PROJECT Revision: 02
Rev.-Date: 10/14
Page:9/9

Assessment Assessment
Risk
Possible sources
No Hazard Consequences Preventiveactions Torelable
of Hazard S L R S L R (Yes/No)

27. 3 3 9 3 1 4 YES

28. 3 3 9 3 1 4 YES

Date: 11.02.2015 Issuer signature: