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The Summit Project

AGENDA
AGENDA
Pendahuluan
Lingkup Pekerjaan
Material, Peralatan & Tenaga Kerja
Metode Pelaksanaan
Quality & Safety
Pendahuluan
Pendahuluan

Pertimbangan terhadap Metoda Pengecoran :

 Pengontrolan terhadap temperatur panas hidrasi massa beton yang besar

 Pemberhentian sambungan konstruksi (intermediate joints & construction
joints)
 Kemampuan suplai Ready mix concrete

 Metode pengecoran dengan volume tertentu (lebih kecil) secara terus

menerus
Lingkup
Lingkup Pekerjaan
Pekerjaan

 Lantai Kerja & Loss Formwork

 Pemasangan Rebar & Pengecoran Lift Pit
 Pemasangan Rebar Pondasi Mat
 Inspeksi & Survey
 Pengecoran Pondasi Mat
 Aplikasi Waterproofing, Floor Hardener & Finishing
 Monitoring Temperatur Beton
 Proses Curing Beton
Material
Material

 Ready mix concrete Fc’ 400, sesuai dengan mix design

 Reinforcement bar sesuai SNI BJTD 40 dan BJTP 30
 Concrete block t = 14 cm untuk loss formwork
 Wire Mesh M4 & Kawat ayam untuk stop cor
 Pipa hitam  76.3 mm t =2.4mm, support rebar atas
 Polyetilene sheet / Plastik Cor
 Styrofoam medium t = 25 mm
Mix Code : 40MF3SD
 Curing Compound Sika Antisol S Slump :130 mm +20 / -10 mm
 Waterstop RX-101 ex.Volclay W/C : 0.35
 Waterproofing Formdex Plus ex. Hitchin Cement : 371 kg/m3
% FlyAsh : 25 %
Fly Ash : 124 kg/m3
Peralatan
Peralatan Kerja
Kerja
 Tower crane. ( 3 unit )
 Concrete pump ( 4 unit ) + 1 unit standby
 Truck mixer. ( 20-25 unit )
 Converter + 2 outlet vibrator ( 8 unit ) + 2 unit standby
 Electrical vibrator dia. 56 mm ( 16 unit ) + 4 unit standby
 Theodholite. ( 2 unit )
 Instrument level. ( 2 unit )
 Air Compressor. ( 2 unit )
 Thermocouple ( 6 set )
 Digital Thermometer ( 1 unit )
 Welding Trafo ( 2 unit )
 Bar Bender ( 2 unit )
 Bar Cutter ( 2 unit )
 Planer & Saw ( 2 unit )
 Trowelling Machine ( 4 unit )
 Submersible Pump + hose ( 3 set )
 Terpal proteksi panas/hujan ( 2000 m2)
Tenaga
Tenaga Kerja
Kerja
Pengecoran : Shift 1 Total s/d Shift 2

 Pekerja pembersihan 6 org 12 org

 Pekerja pembersihan pompa 8 org 16 org
 Pekerja pengecoran 32 org 64 org
 Pekerja Concrete Pump 12 org 24 org
 Tukang Las / welder 2 org 4 org
 Electrician 4 org 8 org
 Mechanic 2 org 4 org
 Helper Electrician/Mechanic 4 org 8 org
140 org
Trowel Finish

Pekerja Finishing 8 org

Waterproofing

Pekerja Waterproofing 6 org

Struktur
Struktur Organisasi
Organisasi Lapangan
Lapangan
Project Manager

Antoine de Winter

QA/QC Officer HSES Officer

Edwin Sujiman
Hari S TBA

Engineering Manager Construction Manager Chief Mechanics

Abdul Syukur Harijanto Dadang Santoso

Nurmunjid Johan Punto Eko

Superintendent Chief Surveyor

Santoso Suwandi
Yudi TBA

Spv Rebar Spv Formwork & Concrete Surveyor

Rachmat Nurhadi Tohari

TBA TBA Wawan H

PT. Trumix Beton PT. Farrasindo Perkasa PT. Datra Internusa PT. Asia Asindo

Concrete Supply Concrete Pumps Waterproofing Floor Finishing

Lantai
Lantai Kerja
Kerja

SUBMERSIBLE
PUMP TEMPORARY GUTTER 50(D)x200(W) A
C H
Lantai Kerja B0

TEMPORARY GUTTER 50(D)x200(W)

Lantai Kerja B0

TEMPORARY GUTTER 50(D)x200(W)

C B

TEMPORARY GUTTER 50(D)x200(W)

SUBMURSIBLE
PUMP

200

SECTION GUTTER
Loss
Loss Formwork
Formwork

Tahap 2
Tahap 1
Pengecoran
Pengecoran Lift
Lift Pit
Pit

Pengecoran Pengecoran
Tahap 2
Pondasi Mat Pondasi Mat

Waterproofing +
Waterstop RX
Pengecoran Lift Pit

Tahap 1
Pemasangan
Pemasangan Rebar
Rebar Pondasi
Pondasi Mat
Mat

Ø32-220 Ø32-220

Typical Support

PIPE Ø76.3mm t=2.4

Ø22 PIPE Ø76.3mm t=2.4

Ø22
Ø32 l=500
Ø32-220
Ø32

Ø32 l=500
Ø32 l=500
 Pemasangan
Pemasangan Intermediate
Intermediate &
&
Construction
Construction Joints
Joints
Construction Joint

Intermediate Joint
DOUBLE LAYER
CHICKENMESH
WIREMESH PM4 Ø4 C/C 150 MM
REBAR D22-200

D22-200
REBAR D22-200 CHICKEN MESH
WIREMESH PM4 Ø4 DOUBLE LAYER
VIEW

WIREMESH PM4 Ø4 C/C 150

C/C 150
Ø22 Ø22
1st
TIMBER 50/100 POUR
DOUBLE LAYER
CHICKENMESH Ø32

PIPE Ø76.3mm t=2.4 PIPE Ø76.3mm t=2.4

PIPE Ø76.3mm t=2.4
TIMBER 100/180

Intermediate Joint Construction Joint

 Pengecoran
Pengecoran Pondasi
Pondasi Mat
Mat

2nd Pour = ± 3990 m3 1st Pour = ± 3850 m3

START

START

Waterstop Rx-101

3 3
1st POUR PART 1 = 230 M 2 HRS 50 MIN 2nd POUR PART 12 = 350 M 4 HRS 20 MIN
3 3
PART 2 = 370 M 4 HRS 40 MIN PART 13 = 320 M 4 HRS
3 3
PART 3 = 270 M 2 HRS 25 MIN PART 14 = 340 M 4 HRS 15 MIN
3 3
PART 4 = 410 M 5 HRS 10 MIN PART 15 = 390 M 4 HRS 50 MIN
PART 5 = 390 M
3
4 HRS 50 MIN PART 16 = 400 M
3
5 HRS
3 3
PART 6 = 370 M 4 HRS 40 MIN PART 17 = 370 M 4 HRS 40 MIN
3 3
PART 7 = 400 M 5 HRS PART 18 = 400 M 5 HRS
3 3
PART 8 = 380 M 4 HRS 45 MIN PART 19 = 400 M 5 HRS
3 3
PART 9 = 360 M 4 HRS 30 MIN PART 20 = 335 M 4 HRS 10 MIN
3 3
PART 10 = 320 M 4 HRS PART 21 = 325 M 4 HRS 5 MIN
3 3
PART 11 = 350 M 4 HRS 20 MIN PART 22 = 360 M 4 HRS 30 MIN
Waterstop Rx-101
TOTAL = 3.850 M
3
49 HRS 2nd POUR = 3.990 M
3
50 HRS
Suplai
Suplai Ready
Ready Mix
Mix Concrete
Concrete

No Sistem
Lokasi Batching Plant Status
Plant Plumpang Utama Wet Mix
1
Plant Rambutan Pendukung Wet Mix
2
Plant Kuningan Pendukung Wet Mix
3

Jam Normal
Jam Sibuk Jam Lengang
Jarak ke (09.00-16.00 &
Batch Plant (06.00-09.00 & (22.00-06.00 )
Proyek 20.00-22.00)
16.00-20.00)

Plant Plumpang ± 5.7 km ± 34.2 menit ± 17.0 menit ± 8.6 menit

Plant Rambutan ± 22.2 km ± 83.1 menit ± 36.8 menit ± 17.4 menit

Plant Kuningan ± 25.0 km ± 92.0 menit ± 40.0 menit ± 25.0 menit

Unloading
Interval Pulang Total
Batch Plant Loading Berangkat & Tunggu

Plant Plumpang 20 menit 1 1 2 1 5

6
Plant Rambutan 20 menit 1 1.5 2 1.5

7
Plant Kuningan 20 menit 1 2 2 2
Pengecoran
Pengecoran Phase
Phase 11
WASH
BASHIN

GATE 4 PUMP 4

PUMP 5
(STAND-BY)

TC3 = 50m JIB

1st POUR
TC1 = 50m JIB
TC2 = 55m JIB

PUMP 2 -1.750
PUMP 3

+3.50 +3.50
POS JAGA
200 60 150

REBAR REBAR REBAR

YARD YARD YARD WATER
TANK
REBAR REBAR
CUTTING BENDING BATAS PAGAR

PUMP 1
SUBCONT WORKSHOP & STORAGE

CARPENTER
WORKSHOP

SIHIPUMP

1 MECHANIC
WORKSHOP

2 MECHANIC
OFFICE
CONTAINER 20''

CEMENT STORE

PARKIR AREA
STORAGE

OWNER OFFICE STORE KEEPER

CONTAINER 20''

STORAGE
LABORATORY

OWNER OFFICE SUBCONT

FORMWORK

SECURITY
SUBCONT
FORMWORK

SUBCONT
REBAR

GATE GATE GATE 1

3 2
JL.RAYA GADING INDAH
Pengecoran
Pengecoran Phase
Phase 22
WASH
BASHIN

GATE 4 PUMP 5
(STAND-BY)
POS JAGA

1st POUR
2nd POUR TC3 = 50m JIB

TC1 = 50m JIB

TC2 = 55m JIB

-1.750

BERLINER WALL
+3.50 +3.50
POS JAGA
200 60 150

REBAR REBAR REBAR

YARD YARD YARD WATER
TANK
REBAR REBAR
CUTTING BENDING BATAS PAGAR
SUBCONT WORKSHOP & STORAGE

CARPENTER
WORKSHOP

SIHIPUMP

1 MECHANIC
WORKSHOP

2 MECHANIC
OFFICE
CONTAINER 20''

CEMENT STORE

PARKIR AREA
STORAGE

OWNER OFFICE STORE KEEPER

CONTAINER 20''

STORAGE
LABORATORY

OWNER OFFICE SUBCONT

FORMWORK

SECURITY
SUBCONT
FORMWORK

SUBCONT
REBAR

GATE GATE GATE 1

3 2
JL.RAYA GADING INDAH
Monitoring
Monitoring Temperatur
Temperatur Beton
Beton
3 3
2nd POUR = 3.990 M 1st POUR = 3.850 M

Metoda Pengukuran :

- Hari ke-1 (24 jam pertama) dilakukan setiap 2 jam sekali

- Hari ke-2 (24 jam kedua) dilakukan setiap 3-4 jam sekali
- Selanjutnya hari ke-3, 4 dan 5 setiap pagi hari jam 11.00-13.00
Monitoring
Monitoring Elevasi
Elevasi

3
1st POUR = 3.850 M

11 10 9 8 7 6 5 4 3 2 1

Titik-titik Monitoring Elevasi

Proses
Proses Curing
Curing Beton
Beton

• Dilakukan segera setelah proses trowel finish selesai

• Lapis pertama adalah plastik cor
• Lapis kedua styrofoam medium t = 25 mm s/d umur beton 3 hari atau s/d perbedaan
temperatur beton lapis atas dengan suhu luar ≤ 29oC
• Styrofoam dilepas sehingga tinggal lapis plastik s/d hari ke-7
Quality
Quality &
& Safety
Safety

Quality

Kontrol Kualitas di Batch Plant

• Mutu Beton fc’ 40 Mpa sesuai mix design

Kontrol Kualitas di Lapangan

• Slump Test
• Crushing Test
• Inspeksi Pemasangan Rebar & Formwork
• Monitoring Temperatur Beton
• Proses Curing Beton sesuai ketentuan
• Data record : Ijin pelaksanaan, inspeksi, tiket pengiriman beton, hasil uji beton
• Kalibrasi alat ukur : theodolite, level, digital termometer, timbangan

Safety
• Safety Induction
• Penerangan yang cukup diwaktu malam
• Persiapan pagar pelindung/ safety lines & marka safety
• Alat Pelindung Diri (APD) : Safety helmet, sepatu, sarung tangan, googles
if constructions need to be solutions