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B GIO DC V O TO
TRNG I HC K THUT CNG NGH TP. HCM
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
1.1.1.Gii thiu
( GREEN FOODS )
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Nm 1995, cng ty TNHH thc phm xanh thnh lp khi u l mt xng sn xut s
ch rau qu nh, ng ti Ph Lm Qun 6- Tp HCM, vi tng s vn u t l 500 triu
VN, cng nhn vin 14 ngi. Ban u cng ty sn xut v kinh doanh cc mt hng rau qu
thc phm ti sng v cc mt hng thit yu ch yu cung cp cho cc cng ty ln .
- Nm 2000, cng ty mua 2 heta t nng nghip 769 Quc L 20, Lin Ngha, c
Trng ,Lm ng v thnh lp vn phng . Ti y cng ty thu nhn cng tin hnh
trng cc loi rau c qu nh: C ci Hn Quc ln (nh), su ho, c ci trng, t xanh dy ..
- Nm 2001, cng ty tip tc pht trin m rng mng kinh doanh v cung cp xut n
cng nghip cho cc x nghip ln Ty Ninh , Bnh Dng..
- Ngy 1/10/2002, cng ty chnh thc chuyn t cng ty TNHH Thc phm xanh sang
hnh thc cng ty c phn thc phm xanh v cng ty li tip tc tng vn u t v pht trin.
1.S t chc:
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Gim c
Ph Gim c
P. K ton Qun c
Px. S ch T sn xut
2. B tr nhn s
Gim c :
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Ph gim c
- Nhn ch tiu k hoch sn xut ca cng ty, khai thc ngun hng ngoi th trng.
- Bo co kt qu tnh hnh hot ng sn xut kinh doanh ca cng ty cho Tng Gim
c.
- Nghin cu cc bin php gim gi thnh, gim chi ph trong cng ty.
- Chu trch nhim trc Tng gim c v mi hot ng sn xut kinh doanh ca
cng ty.
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- Tham mu cho gim c v vic t chc lc lng lao ng, tin lng, tham gia phi
hp cng vi bo v bo co kp thi vi gim c cng tc bo v v phng chy cha chy,
t chc thc hin v mt cng tc hnh chnh qun tr.
- Tham mu cho gim c thc hin k hoch sn xut kinh doanh theo ma v, qu,
thng, nm. Gip gim c trong vic t chc cng tc xut nhp khu hng ha. T chc
kim tra my mc, bo qun hng ha vt t, thnh phm.
- Tham mu v qun l ti chnh, cc khong thu, chi, thc hin k hoch ti chnh ca
cng ty.
Phng KCS
Phng k thut
- T chc kim tra qu trnh sn xut, cht lng sn xut, nh mc k thut, ng dng
ton b k thut vo qu trnh sn xut ca cng ty.
Qun c
- m bo cht lng sn phm t tiu chun qui nh ngay t khu u tin n khu
cui cng trong quy trnh sn xut.
- Thng xuyn kim im, r sot tm ra cc u khuyt im trong qu trnh thc hin k
hoch sn xut, ra bin php gii quyt kp thi nhng khuyt im cn tn ti trong phm
vi trch nhim quyn hn c giao.
- X l cng vic nghim minh, cng bng, cng khai theo ng ni qui cng ty.
- Gii quyt cc vn v nhn s v sn xut pht sinh ca cc khu sn xut.
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
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- C k hoch o to, bi dng nng cao tay ngh cng nh thc trch nhim trong
cng vic, rn luyn o c tc phong, xy dng i ng cn b cng nhn vin (CBCNV)
vng mnh.
- Thc hin cc n hng, lnh sn xut theo k hoch ra ca phng sn xut ng tin
.
- Phi hp cng KCS gii quyt cc s c pht sinh v cht lng trong sn xut.
- Kim tra, ch o vic thc hin chng trnh v sinh 5S ti sn xut. m bo tt cng
tc PCCC, trt t an ton lao ng ti sn xut.
- T chc hp giao ban sn xut hng tun nhm mc ch kim im cng tc sn xut
trong tun v ra phng hng thc hin trong thi gian ti.
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1.1.4. S mt bng nh my :
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Sn phm chnh :
- Kinh doanh cc sn phm thc phm ti sng, cc mt hng kh
Vit Nam.
Kinh doanh cc sn phm thc phm nhp khu t Hn Quc cung cp cho cc nh
hng, cng ty .
Chuyn cung cp cc xut n cng nghip cho cc x nghip .
Sn phm ph :
Sn xut bnh Bng lan, bnh m sandwich..
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
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- m bo cho cng nhn khi sn xut th bt buc cc nguyn tc trong an ton lao
ng cn c tun th nghim ngt.
- Khong cch gia cc thit b phn xng, gia thit b vi tng, trn nh, nn nh
c sp xp hp l.
- Cng nhn mc ng phc phi ng quy cch. Tin hnh cng vic theo ng quy
trnh cng ngh, vn hnh my mc, thit b cho ng thao tc cho tng loi. Thc hin
nghim chnh cc quy tc thit b, an ton phng chy cha chy v v sinh cng nghip, c
thc bo v ti sn trong phn xng.
- Trc khi tin hnh kim tra, sa cha thit b phi tt cu dao in ngng my v
treo bng bo ti cu dao. Khi ng tc in tay phi kh ro hoc dng nhng dng c cch
in bo v an ton.
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
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- Kp thi bo cho ngi c trch nhim khi c s c hoc cc trng hp khng an ton.
- Tt c cng nhn phi thc hin ng theo hng dn cng vic v ni qui v sinh
ban hnh.
- Cng nhn nu b bnh truyn nhim phi bo ngay ch trng trc khi vo v tr sn
xut c phn cng thch hp.
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
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- Vic tho lp sa cha cc thit b in phi giao cho cng nhn c trnh chuyn
mn v k thut an ton in thc hin.
- Cng tc phng chy cha chy, cha chy phi c kim tra nghim ngt phng
tin phng chy cha chy c trang b y v bo dng, b sung thng xuyn .Tt c
cng nhn vin phi c hc qua lp cn bn v phng chy cha chy.
- Cc dy chuyn sn xut trong phn xng c sp xp sao cho cng nhn c li thot
khi xy ra s c.
- Cc phng tin, dng c cha chy phi ni d thy, d ly, khng c s dng
vo vic khc.
- Khi pht hin chy d ln hay nh phi lp tc pht tn hiu bo ng, bnh tnh, nhanh
chng dng nhng phng tin cha chy cu cha. Cn b, cng nhn vin phi nhanh
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chng v v tr phn cng cha chy, nghim chnh chp hnh mnh lnh ca qun c khi
cu cha. Nu m chy nghim trng th gi in cu ha khn cp 114.
- Nhng quy nh trn c cng nhn vin cng ty thc hin nghim tc, thng qua
vic gim st cht ch v hnh thc chm im thi ua. Nh , n nay cng ty cha xy ra s
c v chy n ng k.
1.1.7 .X l ph thi , nc thi , kh thi v v sinh cng nghip
1.1.7.1.X l ph thi
- phng s ch rau c
Cc sn phm ph thi t rau c qu nh v, nhng phn khng s dng c . Cng ty tin
hnh bn li cho dn a phng: nhng ngi nui c, chn nui gia sc vi quy m ln
m bo lng ph thi c ti s dng hp l.
Yu cu ca ph thi :
Ph thi phi m bo cn s dng c cho gia sc.
An ton khng c hi an ton cho gia sc
- Phng sn xut bnh m sandwich, bnh bng lan
Ph thi :
Gm bt khng t tiu chun.
Bnh vn nt khng ti s dng c.
Bnh kht, khng t chun
Cch x l :
Bn li cho cc ni chn nui cho vt nui n .
1.1.7.2. Nc thi
Ngun gc: Nc thi c thi ra t phng s ch nguyn liu , phng lm
bnh .
Thnh phn :
Nc thi sn xut bnh c nng nhim kh cao, ch yu l cc cht hu c, cn
l lng v cc ht cht lng (du, m). Hm lng N v P trong nc thi gy nn hin tng
ph dng ha ngun tip nhn nc thi, lm thiu oxy trong nc, nh hng n i sng
cc thy sinh vt, xy ra qu trnh phn hy k kh cc cht hu c trong nc, gy mi hi
thi. Cc cht l lng trong nc gy c cho ngun nc tip nhn. Cc cht bo to lp
vng trn mt nc, gy thiu oxy trong nc gy mi kh chu. Ngoi ra nc thi cn cha
mt s cht ty ra t qu trnh v sinh nh, my mc, thit b Nng nhim c trng
ca nc thi bnh ko th hin c th bng sau:
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1. i vi khu vc sn xut
a. V tr
b. Thit k
- Khu vc sn xut ch bin thc phm phi tit k theo quy tc mt chiu t nguyn liu
u vo n nguyn liu u ra,
c. Cu trc
d. H thng thng gi
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- B phn qun l cht lng sn phm c trch nhim cung cp thng tin kin thc v v
sinh an ton thc phm cho ngi sn xut. Thng xuyn gio gic thc t gic, c ch
thng pht trong sn xut, phi u t trang thit b nh xng.
- Ngi tham gia trc tip sn xut phi kim tra sc khe nh k theo qui nh b y t.
- Ngi trc tip sn xut phi ra tay sch s bng x phng trc v sau khi ch bin,
- Mc trang phc ring, i m eo eo gng tay v khu trang, chn phi mang giy
m bo an ton lao ng.
3. Yu cu i vi thit b sn xut
- V sinh cng nghip l h thng cc bin php v sinh nhm m bo cht lng sn
phm, cc iu kin lao ng tht tt, sc khe cho cng nhn, ng thi khng gy nhim
mi trng .V sinh cng nghip phi c s quan tm v thc hin bi tt c cc thnh vin
trong nh my.
- V mt v sinh an ton thc phm, cng ty cao v nhn hnh thc gi gn v sinh
ti phn xng bng cch thc hin tiu chun 5S vi nhng tiu ch sau:
Sng lc
Sp xp
Sch s
Sn sc
Sn sng
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
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- Thc hin dy v hc cho ton b mi ngi trong cng ty cng nh kim tra thng
xuyn vn v sinh ti phn xng vo thi gian mi thng.
- Nhm m bo v sinh cho qui trnh sn xut, cht lng sn phm sc khe ca cng
nhn do d cn phi tun th qui tc v sinh nghim ngt sau:
+ Phi v sinh qut dn, lau chi thit b, dng c v ni sn xut v sau mi ca.
+ Bm du m, bo tr my mc theo nh k.
b. V sinh thit b
- Cc thit b trong cng ngh sn xut thc phm ni chung thng c ch to bng
thp khng r, tin hnh c gii ha, t ng ha dy chuyn snn xut mc ti a.
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lng, kim tra cht lng, nh gi cht lng mag tnh sch lc ( l k hoch ngn hn, c
th thay i).
10. Ch tiu cht lng
Ba nhm ch tiu cht lng sn phm :
An ton thc phm: thc phm khng c gy hi cho ngi tiu dng do
c ch bin v tiu dng ng cch. y l yu cu khng th thiu v l yu t hng u
ca thc phm.
Tnh kh dng: l ph hp v cht lng v p ng yu cu ca ngi tiu
dng, bao gm s hp dn v gi tr dinh dng.
Tnh kinh t: l sn phm khng c gy hi v kinh t cho ngi tiu dng
nh: dn nhn sai, thiu khi lng, c sai,....
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phn ng kp thi vi vn lin quan n cht lng sn xut sn phm. Chi ph khc ph
hu qu thp.
Nhc im khi p dng GMP: Vic t chc qun l v chi ph kim tra cht
lng ln so vi phng php c truyn.
1.2.2.3. Phng php qun l theo ISO:
ISO l nhm ch ci ca cm t International Standarization Organization v c
hiu l t chc tiu chun ha quc t.
ISO l mt t chc quc t bao gm cc c quan tiu chun ha ca cc nc, c mc
ch to thun li cho giao thng quc t v hp tc quc t trong cc lnh vc vn ha, khoa
hc, k thut, kinh t...
ISO 9000 l h thng m bo cht lng xuyn sut t thit k, sn xut, lp t, dch
v.....c tiu chun ha v t liu ha trit .
ISO l h thng m bo cht lng c nghin cu v xy dng nm 1979.
ISO c hn 120 thnh vin. Vit Nam l thnh vin chnh thc t nm 1977 v l thnh
vin th 72 ca ISO.
H thng ISO 9000:1994 gm:
ISO 9000: gii thiu v ISO
ISO 9001: p dng trong cac lnh vc: thit k, sn xut, kim tra cht lng, sn
phm, bn hng, dch v k thut sau khi bn hng.
ISO 9002: p dng trong cc lnh vc: sn xut, kim tra cht lng sn phm, lp
t.
ISO 9003: p dng trong cc lnh vc kim tra cht lng sn phm.
ISO9004: hng dn p dng ISO 9001, ISO 9002, ISO 9003.
H thng ISO 9000:2000 gm: ISO 9000, ISO 9001, ISO 9004.
u im khi p dng ISO: p ng c cc yu cu ca khch hng nc ngoi trong
vic m bo cht lng. p ng c yu cu tiu th sn phm trong nc. Ci
thin cng tc qun l cht lng v mang li hiu qu cho bn thn doanh nghip.
Nng cao tinh thn, thi ca i ng nhn vin trong cng ty.
Nhc im khi p dng ISO: Khng tp trung cao v an ton thc phm, i hi v
trnh qun l tt.
1.2.2.4. Phng php qun l theo HACCP
HACCP l nhm ch ci ca cm t Hazard Analysis and Critical Control Point v c
hiu l : Phn tch mi nguy v im kim sot ti hn. HACCP l phng php qun l cht
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lng mang tnh phng nga, da trn vic phn tch cc mi nguy v kim sot ti hn cc
mi nguy ng k ti im kim sot ti hn.
u im khi p dng HACCP:
p ng c cc yu cu ca th trng M, EU, Canada, c, Nht.
L cng c ti u kim sot cc mi nguy v an ton thc phm.
Gip nh qun l phn ng kp thi hn vi nhng vn lin quan n cht
lng trong qu trnh sn xut.
Chi ph thp, hiu qu cao ( chi ph HACCP l chi ph phng nga, chi ph phng
na lun thp hn chi ph sa cha.
Nhc im khi p dng HACCP: Mun p dng HACCP cc doanh nghip phi c
iu kin tin quyt ( nh xng, thit b, con ngi ) v cc chng trnh tin quyt
(GMP, SSOP) phi tt.
1.2.2.5. Cc thut ng dng trong HACCP
HACCP (Hazard Analysic And Critical Control Point): phn tch mi nguy v im
kim sot ti hn, ngha l mt h thng phn tch, xc nh v t chc kim sot cc mi nguy
trng yu trong qu trnh sn xut, ch bin thc phm.
Phn tch mi nguy ( Hazard Analysis ) l nhn bit tt c cc mi nguy c lin quan
n tng cng on trn dy chuyn sn xut v xc nh nhng mi nguy ng k cn phi
kim sot.
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H thng gim st (Monitoring System) l vic quan st, o m hoc phn tch c h
thng nhm m bo cho quy trnh v cc th tc ti mi CCP c thc hin theo k hoch
HACCP.
Bin php phng nga: Mi bin php c th c s dng nhn bit v kim sot
cc mi nguy him.
L h thng qun l cht lng mang tnh phng nga nhm m bo an ton thc phm
thng qua vic phn tch mi nguy v thc hin cc bin php kim sot cc mi nguy ti cc
im ti hn. HACCP c ng ngha vi v sinh an ton thc phm. y l h thng v bin
php phng nga c cng nhn rng ri trn ton th gii. Khi p dng HACCP, ngoi vic
nhn bit cc mi nguy c th xy ra trong qu trnh sn xut nh mi nguy vt l, ha hc,
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Vic p dng c hiu qu h thng HACCP cn phi c cam kt tham gia v ton tm dc
sc ca lnh o v ton th cng nhn. Ngoi ra, vic p dng ny i hi s tip cn a
ngnh: kinh nghim trong nng hc, v sinh th y, v sinh mi trng, sc khe cng ng,
cng ngh thc phm.
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Nm 1988 u ban quc t cc tiu chun v sinh thc phm (ICMSF), hip hi quc t
sa thc phm v v sinh mi trng (IAMFES) cng khuyn co s dng HACCP m
bo an ton thc phm.
Ngy nay c quan kim sot thc phm v ngnh cng nghip thnh ph trn th gii
quan tm nhiu n vic p dng HACCP. Nhiu quc gia xem vic p dng HACCP l
iu bt buc. Do vic p dng HACCP tr thnh mt yu cu cp bch cho nh sn xut
thc phm xut khu v nh sn xut thc phm ni a.
Vit Nam, khi nim HACCP mi c tip cn t nhng nm u ca thp k 90,
tuy nhin do trnh kinh t k thut cn thp nn iu kin tip cn vi h thng HACCP cn
rt hn ch. Ngy nay, vi mc tiu bo v sc khe nhn dn, m rng th trng, gia tng
kim ngch xut khu, cc ngnh c rt nhiu hot ng thit thc thc y qu trnh i
mi h thng qun l cht lng v an ton v sinh thc phm, c bit l p dng HACCP,
tng bc thay th cho cch kim sot cht lng truyn thng l da trn kim tra sn phm
cui cng.
Gm 7 nguyn tc c bn sau:
- . Nguyn tc 1: Tin hnh phn tch mi nguy, nh gi kh nng xut hin, nhn bit
v cc bin php phng nga kim sot chng.
- Nguyn tc 2: Xc nh cc im kim sot ti hn (CCP) loi b cc mi nguy
hoc lm gim kh nng xut hin ca chng.
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Bc 1: Thnh lp i HACCP
C cu: i din ban lnh o, i din b phn kim sot cht lng, i din ban
iu hnh sn xut, i din b phn c in, chuyn gia i HACCP (nu cn). S lng cc
thnh vin: S ngi tham gia trong i HACCP lun l s l, thng t 3 n 9 ngi hoc
nhiu hn ty theo quy m ca cng ty. Th tc thnh lp i HACCP: c thnh lp bng
mt vn bn nu r danh sch thnh vin, phm vi v quyn hn ca tng ngi v phn cng
trch nhim c th cho tng ngi.
Bc 2 : M t sn phm
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TT C IM M T
1 Tn sn phm
2 Nguyn liu
7 Tm tt cc cng on ch bin
9 iu kin bo qun
11 Thi hn s dng
12 Thi hn by bn sn phm.
13 Cc yu cu v dn nhn
14 Cc iu kin t bit
15 Mc ch s dng.
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C Khng
iu chnh thit b, qu
trnh sn xut/sn phm
khng
C
C
khng C
Bc 8: Thit lp gii hn ti hn
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- Da vo cc vn bn mang tnh php l nh cc tiu chun, qui nh, lut l, ch th, hng
dn ca nh nc, ca khch hng hoc ca nc nhp khu.
- Khi tin hnh xc lp gii hn ti hn phi chn cc thng s, gi tr sao cho trong thc t sn
xut c th d dng gim st cc thng s .
Bao gm:
- Gim st ci g?
Hiu chnh, loi tr nguyn nhn gy vi phm v khi phc kim sot qu trnh.
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- Ch bin li.
- Tiu hu sn phm.
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+ Chuyn gia
+ Xt nghim ( l, ho, vi sinh)
Co Khong
Khong Co
+ Hu b
+ Chuyn sang dng sn phm khc
Bo co hnh ng sa cha:
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- M t s c.
- Kt qu nh gi v hnh ng sa cha.
Mc ch: Thm tra nhm to lng tin rng k hoch HACCP c xy dng l
c c s khoa hc, ph hp kim sot cc mi nguy v ang c thc thi.
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- Thm tra ci g?
- H s lin quan.
Bc 12: Thit lp cc th tc lu tr h s
Cc loi h s cn lu tr:
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- Danh sch i HACCP v phn cng trch nhim cho tng thnh vin.
H s v gim st CCP.
- D s dng.
- Khng ty xa.
- Khng hon thnh h s trc khi bt u, trc khi kt thc cng vic.
Yu cu trong vic lu tr h s:
- Nhn vin c lin quan phi nhn thc r trch nhim v vic lu tr h s.
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Bc 1: Thnh lp i HACCP
Bc 2: M t sn phm
Cc bc
chun b Bc 3: Xc nh mc ch s dng
35
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
2.1.1. Bt m
2.1.1.1. Vai tr ca bt m
+ To mu sc cho sn phm.
+ To bt nho (paste) c tnh c kt, do v gi kh cui cng khi gia nhit th hnh
thnh mt cu trc xp.
b. Ch tiu ha l
m: 14%
Khng c nm mc v c t nm mc.
c. Ch tiu vi sinh
Bt m khng c c tp cht l.
d. Ch tiu bao gi
2.1.2. ng
L mt disaccharise c cu to bi hai ng
n l glucose v fructose: -glucopyranose v
- fructofuranose lin kt , -1_2.
37
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
2.1.3. Trng
- Tng gi tr cm quan.
38
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- V sch, rn, ng u.
- Khi soi di nh n neon hay nh nng th trong sut, c mu hng vi chm hng
gia.
Cm quan Ch tiu
Trng thi V sch, rn, ng u, khng b dp nt.
Mu sc Lng trng ng u, trong; lng ng u khng v.
Mi v Khng c mi v l, mi i.
Tp cht Khng dnh phn, ct, khng v
Lng Khi xoay khng lch tm qu trng.
Lng trng Trong, c st.
b. Phng php bo qun : Bo qun lnh t mt
2.1.4. Nc
39
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Nguyn liu ph
2.1.5. Mui n
- Thnh phn chnh ca mui n l: NaCl chim 99.95%. Ngoi ra, trong mui cn c
nc, MgSO4, MgCl2, KCl, CaSO4 v mt s cht khng tan nh ct, bnC th trn vo
mui n mt vi cht nh: MgCO3, Mg(OH)2.nH2O, MgO chng hin tng mui n b vn
cc, kt tng.
Vai tr ca mui
+ Mui thc hin ch yu trong chc nng nho bt, lm cho kh nng kt dnh ca
Gluten cht hn trong qu trnh nho bt, gi nng ca Gluten, lm tng kh nng ht nc
ca bt.
2.1.6. Du thc vt
Vai tr ca du n
- Ngoi ra ngi ta cn dng du thoa ln cc khay nng bnh nhm cho bnh khng
b dnh vo y khay.
- To mi v c trng cho bnh nng.
- Lm mm bnh nng v to cm gic tan trong ming.
- Thc y phn ng Maillard.
- To cu trc n xp cho bnh.
Ch tiu du n ( ph lc)
2.1.7. B
40
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Vai tr ca b
Ph gia
- Hng liu l nhng hp cht dng lng, dng bt, tinh th chng ta ra cc mi thm
khc nhau c con ngi a thch. Khi s dng hng liu b sung vo bnh phi m bo an
ton cho con ngi. Hng liu dng trong sn xut bnh l nhng hp cht nh ester, acid,
ru mi
- Lng hng liu dng cho bnh khng nn qu nhiu hay qu t. Nu cho qu nhiu,
khi n bnh s cm thy xc mi, kh chu, mt cm gic hi ha, m du ca hng thm.
Nu cho vo qu t, hng thm khng to mi, khng t hiu qu cn c.
- Mt khc, hng liu rt d bay hi, khi s dng nn dng cht nh lng c nh
thnh phn hng liu, lm cho hng liu phn b ng u trong bnh.
- Mun hng liu khng bin cht cn phi bao gi tht kn trnh bay hi v tip xc
vi khng kh.
2.1.9. Bt ni
- Cng ty s dng hai dng bt khc nhau: l natri bicarbonate v amoni carbonate,
nhng ch yu dng trong bnh bng lan l natri bicarbonate
Vai tr bt ni
41
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Dng bt, v cay, khng mi, c tnh kim. Tan trong nc, khng tan trong cc dung
mi.
42
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Bt m
Trng g
Nc
B , sa. Shoterning
mui Chun b , hng
nguyn liu liu
Nho bt
Chia bt
Nng
Nhn kem du
Lm ngui
nh hnh
ng gi
Bnh bng
lan cun
43
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Nhn kem du
Bc v
Shorterning,
Phi trn 1 ng
Nhn kem
du
Phi trn: trng v ng c xay nhuyn v trn u vo nhau nhng khng cho trng
ni bt. K n phi trn vi shortening thnh mt hn hp dng paste. Sau phi trn thm
hng v mu v thnh phm kem du.
2.2.2. Thuyt minh quy trnh sn xut bnh bng lan cun kem.
+ Chun b
44
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Trng: c cng nhn tch lm i v chia ra thnh lng ring v lng trng ring.
- B, tinh sa, mui, cc ph gia: phn chia s lng tng m thch hp.
2.2.2.2. Nho bt
a. Mc ch
- Nho trn c coi l khu quan trng v n quyt nh tnh cht sn phm, to nh
hng r rt ln cc khu tip theo ca qu trnh sn xut.
- Nho trn gip cho cc nguyn liu c trn ln vo nhau to thnh khi ng nht.
- To xp cho bnh.
- Tip theo ta cho ph gia vo nh trn thm 3 -4 pht na, thy bt ni ln cao 2/3 ci
th h tc xung, tip tc cho du + b vo v nh trn thm 1 pht.
45
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
+ Bin i cm quan
+ Bin i vt l
+ Bin i ha l
- S trng n ca bt m do ht nc
+ Bin i ha hc
2.2.2.2 Chia bt
a. Mc ch:
- nh lng cho sn phm
- To hoa vn cho bnh
- a dng ha sn phm.
b. Cch tin hnh Hnh 2.4: khun bnh
46
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
a. Mc ch
- Nng bnh c mc ch ch bin, lm chn bnh, gip bnh c mu sc p, hng v
thm ngon. Ngoi ra khi nng bnh , m ca bnh gim xung thun li cho qu trnh
bo qun. Do nng bnh cng c mc ch bo qun .
+ Bin i cm quan :
- C mi thm hp dn
+ Bin i ha l
S thot hi m : 3 giai on bc hi
- Giai on 1: tc bc hi tng dn. Trong giai on ny bnh sng c gia nhit
mnh, cc lp trn b mt bt nho b mt nc to nn s chnh lch m gia lp bn ngoi
v lp bn trong (gradient m), cho nn m t cc lp bn trong cng chuyn ra pha ngoi.
Cui giai on 1, gradient nhit gim cn gradient m vn tng nh s kh nc ca
cc lp b mt bnh. S dch chuyn m bn trong bnh ngng li, m ca cc lp bn
trong mu bnh c gi n nh .
47
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
+ Bin i ha hc
- Tinh bt : hm lng tinh bt gim v mt phn b phn hu trong qu trnh
nng bnh to ra cc dextrin v ng .
- ng: hm lng gim do tham gia phn ng Caramel v Maillard, tuy vy
hm lng ng ny gim khng ng k.
- Protein: hm lng protein tng nhn chung khng thay i.
- Cht bo : hm lng cht bo gim do hp th khng bn ln khung bnh, tuy
nhin lng cht bo gim khng ng k.
2.2.2.4. Lm ngui:
48
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Lm ngui bnh nhit phng trong thi gian 30 pht. Mc ch nhm n nh cu trc
bnh v to iu kin cho vic nh hnh.
2.2.2.5. nh hnh
a. Mc ch
2.2.2.6. ng gi
a. Mc ch
- Gi cht lng sn phm, to hnh thc b ngoi thun tin cho qu trnh bo qun v
vn chuyn sn phm, ng thi lm tng gi tr cm quan cho sn phm. Cc loi bao b phi
ng kch thc khng b hng, v phi ng chun loi.
- Sn phm c bao gi theo phng php th cng bng cch cho vo hp nha vi
kch thc 19 x 11cm, hp coa mu trng trong. Bao gi nhit phng 200C- 220C.
b. Cc ch bo qun
- Hn s dng 3 ngy. 1
6 2
2.2.2.7.Cc thit b chnh. 7
3
1. Thit b nh bt 4 5
- Nhim v:
- Cu to:
1. Cn iu chnh tc nh
2. Cn iu chnh tc ln xung
3. Cu nh bt
4. Ci nh bt
5. Thn my
6. Motor
7. Mng chn.
- Nguyn tc vn hnh: cung cp dng in cho motor chnh hot ng qua hp gim tc
truyn ng n n cnh khuy lm quay cnh khuy.
- Cch vn hnh
+ M cng tc cho my hot ng th kim tra tnh trng ca my trc khi cho
nguyn liu vo.
+ Tin hnh dng tay vn h ci (4) xung, m mn chn (7) cho ln lt nguyn
liu vo ri dng tay vn nng ci ln cao sau cho cu nh bt nm trong ci, y mn
chn li.
+ Sau khi nguyn liu t yu cu, nhn OFF dng my, dng tay vn h ci
xung ly khi bt ra.
2. Thit b nng
+Nhim v:
- ng h hn gi.
- B phn nh la.
+ Cch vn hnh
- Bt cng tt (ON) cho my hot ng, iu chnh nt nhit ti nhit 100 0C nhm
lm cho my nng, thi gian khong 5- 7 pht.
- Cho bnh vo tng tng, tin hnh nng theo 3 giai on ti nhng thi im nhit
khc nhau.
3.My nh trng
+ Nhim v:
+ Cu to :
- Hai que nh
- Cng tc iu khin
- Phch cm in
- Ci
+ Cch vn hnh :
Hnh 2.7: My nh trng
- t my nghing khong 45 .
51
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- V sinh my sch s.
52
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
2.Vai tr ca GMP
3.Phm vi ca GMP
53
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Thit lp chng trnh GMP bao gm: thit lp s quy trnh, thit lp quy
trnh, son tho cc quy phm, thit lp cc biu mu gim st
- Thm tra li chng trnh
- Ph duyt p dng
- o to
- Phn cng thc hin
- Gim st thc hin
- Lu tr h s
Phng php xy dng GMP
xy dng GMP cho mt mt hng hay mt nhm mt hng c th phi da
trn dy chuyn sn xut ca sn phm. T , xy dng mt hoc nhiu quy phm cho mt
cng on hoc ngc li. Khi tin hnh xy dng quy phm ti mt cng on cn phi thc
hin theo cc bc:
- Nhn din cc yu t c th nh hng n cht lng sn phm.
- ra cc yu cu, th tc hot ng cn tun th m bo c cc yu t .
- m bo t c cc mc tiu hooc thng s ra.
- Cc quy inh, th tc trong quy phm cn c ra tun theo trnh t nht
nh trong sn xut.
54
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
C kch thc ph hp, thun li cho cng nhn lu thng v thao tc trong qu trnh
sn xut.
Thun li cho vic lm v sinh v kh trng.
Cc khu sng, sy, phn loi, trn bt u c ngn cch vi nhau bng tng c
rm ngn chn trnh s nhim cho gia cc cng on. Tuy nhin vic b tr phng ng
gi cha hp l v khi thnh phm ng gi xong phi vn chuyn qua khu nguyn liu tng
nguy c gy nhim cho cho sn phm.
Dy chuyn cng ngh c b tr theo nguyn tc thng dng ch U.
Hn ch ti mc thp nht kh nng ly nhim.
a. Nn
Nn nh xng c lm cao hn so vi mt t khong 1 m.
Nn c b mt cng, chu ti trng.
Sch s, kh ro, khng thm nc, ng nc, nhn, khng trn, c nghing thch
hp.
Khng c khe nt, vt nt.
Gia nn v tng c gc ln d lm v sinh v kh trng m bo khng tch t t,
ct, rc bn. Ti cc cng thot ra c li chn gia nn v tng c gc ln d dng thot
nc khi ty ra v sinh.
b.Tng
Tng khng thm nc, quanh tng c p gch men, gch c mu trng sng, b
mt nhn, khng b nt hay li lm, cc mi ghp kn.
D v sinh v kh trng.
Cc ng ng, dy dn c t chm trong tng hoc c bc gn gng.
c.Trn
Trn c lm bng cc tm tn khng g, khng c khe h, khng ht m, cch nhit,
bn chc.
Bn di cc tm tn c ng thm laphng mu sng d lm v sinh v kh trng,
khong cch t nn n trn nh l 3,5 m.
d.Ca s, ca ra vo
Ca ra vo lun ng kn, lm bng vt liu bn, d v sinh v kh trng.
55
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
e. H thng thng gi
Tt c cc phng trong khu vc sn xut u c gn h thng qut ht c li lc hn
ch lng m d, ngn chn s tch t m trn trn nh v thi i cc mi hi, khng kh
nng, khi bi ra ngoi.
56
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
57
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
C phng th nghim phc v cho cng tc qun l cht lng. Trong phng th
nghim trang b y ho cht tin hnh cc php o v phn tch.
Bng 3.2: Ni dung quy phm sn xut cho sn phm bnh bng lan cun
Th t GMP Ni dung
58
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
GMP 03 Nho bt
GMP 04 Chia bt
GMP 05 Nng
GMP 06 Lm ngui
GMP 08 nh hnh
GMP 09 ng gi
GMP 10 Bo qun
1.Quy trnh
Tt c nguyn liu, bao b khi nhn vo u c kim tra ti khu tip nhn nguyn
liu theo tiu chun.
59
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Bt m 1/ Mu sc Trng ng mn.
2/ Mi Khng mi l.
3/ m 12-14 %
4/ Gluten Theo tiu chun 867 Q-BYT
Trng g V sch, rn, p v trng khng c mi l, lng trng
ng u. ti, ng u, c
ng 1/ mu sc Trng
2/ V Ngt
3/ m 1%
* Kt lun C 3 ch tiu trn khng t th khng nhn hng.
Mui 1/ mu sc Trng mn
2/ V Mn
3/ m 0.3 %
* Kt lun C 3 ch tiu trn khng t th khng nhn hng.
Du thc vt 1/ Mu sc Vng golden
2/ Mi c trng khng gt du
3/ FFA <= 0.03 %
4/ PV <=0.3 Meq/kg
*Kt lun Cc ch tiu khng t khng nhn hng.
Carton, bao b 1/ S lng ng qui cch, ng s lng.
2/ Qui cch Carton, bao b c cc nhn vin kho kim tra
3/ M s trc khi nhp kho.
4/ Cc thnh phn Tt c cc nguyn vt liu khng ng qui cch,
trn bao b, tem, sai thnh phn khng nhn hng.
nhn.
2.Gii thch
Kim tra nguyn liu u vo ng theo chng loi, cht lng t theo tiu chun qui
nh ca cng ty.
Kim tra loi b ngay t u nhng nguyn liu, bao b khng t tiu chun, m
bo khi nguyn liu, bao b a vo sn xut hoc a vo kho bo qun phi t tiu chun
t ra.
3.Cc th tc cn tun th
60
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
a. Chun b
- Khu vc tip nhn nguyn liu phi v sinh sch s trc khi tin hnh tip nhn
- Cng nhn tham gia sn xut phi v sinh c nhn sch s v mang y
BHL trc khi tip xc vi thc phm.
b. Thao tc
- Cng nhn, nhn vin KCS kim tra loi b nhng nguyn lu khng t yu
cu.
- Qun l, KCS chu trch nhim gim st vic thc hin qui phm ny, kt qu
gim st c ghi vo biu mu gim st.
1.Quy trnh
- Trng: c cng nhn tch lm i v chia ra thnh lng ring v lng trng
ring.
61
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- B, tinh sa, mui, cc ph gia: phn chia s lng tng m thch hp.
2.Gii thch
3.Cc th tc cn tun th
a.Chun b
b.Thao tc
- KCS theo di thao tc cng nhn chun b nguyn liu c ng k thut khng.
- Cn b gim st cht lng chu trch nhim gim st: hng dn, kim tra thao
tc ca cng nhn, loi b nguyn liu h hng nu c.
1.Quy trnh
62
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Sau cho bt m vo ci, trn chung vi thnh phn nguyn liu trn
2.Gii thch
- Nho trn gip cho cc nguyn liu c trn ln vo nhau to thnh khi ng
nht.
3.Cc th tc cn tun th
a.Chun b
- Bn, dng c, khay cha ng, my nho trn, cn phi c v sinh sch s.
- Cng nhn phi v sinh sch s trc khi tip xc vi nguyn liu.
b.Thao tc
- Qun c phn xng chu trch nhim t chc v thc hin quy phm ny.
1.Quy trnh
2.Gii thch
- nh lng cho sn phm
- To hoa vn cho bnh
- a dng ha sn phm.
3.Cc th tc cn tun th
a.Chun b
b.Thao tc
- Qun c v t trng chu trch nhim t chc thc hin qui phm ny.
- Cng nhn tham gia sn xut c trch nhim thc hin ng qui phm ny.
- Qun l v KCS c trch nhim gim st vic thc hin qui phm ny, kt qu
gim st c ghi chp y vo biu mu gim st
1.Quy trnh
2.Gii thch
3.Cc th tc cn tun th
a.Chun b
- Ch cho php cng nhn khu nng v nhng ngi c trch nhim mi c
vo khu vc ny.
b.Thao tc
- Qun c v t trng chu trch nhim t chc v thc hin quy phm ny.
- Cng nhn tham gia sn xut c trch nhim thc hin ng qui phm ny.
- Qun l v KCS c trch nhim gim st vic thc hin qui phm ny, kt qu
gim st c ghi chp y vo biu mu gim st
65
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
1.Quy trnh
- Lm ngui bnh nhit phng trong thi gian 30 pht.
- n nh cu trc bnh v to iu kin cho vic nh hnh.
2.Gii thch
3.Cc th tc cn tun th
a.Chun b
b.Thao tc
- KCS theo di kim tra thao tc lm vic ca cng nhn m bo thi bnh c
lm ngui hp l.
- Qun c v t trng chu trch nhim t chc thc hin qui phm ny.
- Cng nhn tham gia sn xut c trch nhim thc hin ng qui phm ny.
- Qun l v KCS c trch nhim gim st vic thc hin qui phm ny, kt qu
gim st c ghi chp y vo biu mu gim st.
1.Quy trnh
2.Gii thch
3.Cc th tc cn tun th
a.Chun b
- Bn, dng c, khay cha ng, my nho trn, my nh trng , cn phi c v
sinh sch s.
- Cng nhn phi v sinh sch s trc khi tip xc vi nguyn liu.
- Cng nhn tham gia sn xut phi v sinh c nhn sch s v mang y BHL
(ng, m trm u, khu trang, tp d vi, bao tay nylon) trc khi tip xc vi
thc phm.
- Ch cho php ngi c nhim v mi c vo.
b.Thao tc
- KCS kim tra thao tc vn hnh v phi trn nguyn lu ca cng nhn.
- Qun c v t trng chu trch nhim t chc thc hin qui phm ny.
- Cng nhn tham gia sn xut c trch nhim thc hin ng qui phm ny.
- Qun l v KCS c trch nhim gim st vic thc hin qui phm ny, kt qu
gim st c ghi chp y vo biu mu gim st .
1.Quy trnh
- Chun b giy lt
- Bnh ra l p bnh ln giy chun b sn cho mt bnh phn ty ln trn.
- Qut nhn kem du ln bnh ri dng giy cun trn bnh li, thao tc phi nhanh.
67
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Sau x giy cun ra lm hai bnh khng b nhn mt, mt bnh khng b dnh
vo giy cun
2.Gii thch
3.Cc th tc cn tun th
a.Chun b
b.Thao tc
- Nhn vin KCS kim tra thao tc ca cng nhn, loI b ngay nhng sn phm
b rch ,h, cun khng ng k thut.
- Qun c v t trng chu trch nhim t chc thc hin qui phm ny.
- Cng nhn tham gia sn xut c trch nhim thc hin ng qui phm ny.
- Qun l v KCS c trch nhim gim st vic thc hin qui phm ny, kt qu
gim st c ghi chp y vo biu mu gim st .
1.Quy trnh
68
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Sn phm c bao gi theo phng php th cng bng cch cho vo hp nha
vi kch thc 19 x 11cm, hp coa mu trng trong. Bao gi nhit phng 20 0C-
220C.
2.Gii thch
- Gi cht lng sn phm, to hnh thc b ngoi thun tin cho qu trnh bo
qun v vn chuyn sn phm, ng thi lm tng gi tr cm quan cho sn phm.
3.Cc th tc cn tun th
a.Chun b
- Kim tra bao b phi ng kch thc khng b hng, v phi ng chun loi.
b.Thao tc
- Qun c v t trng chu trch nhim t chc thc hin qui phm ny.
- Cng nhn tham gia sn xut c trch nhim thc hin ng qui phm ny.
- Qun l v KCS c trch nhim gim st vic thc hin qui phm ny, kt qu
gim st c ghi chp y vo biu mu gim st .
69
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Dng xe nng chuyn pallet hng v xp theo tng l v ng theo tng chng
loi.
- c xp ln cc pallet sch theo tng chng loi, dng xe nng chuyn n
kho thnh phm bo qun.
2.Gii thch
- Bo qun hng.
- Tp trung hng mt ni d dng cho qu trnh xut hng.
3.Cc th tc cn tun th
- Cng nhn phi v sinh c nhn v thay BHL trc khi vo xng lm vic.
- Kho bo qun phi kn, kh ro, sch s, khng c mi l, khng c cn trng,
ng vt gm nhm.khng dng dp bn i trn cc thng hng trong qu trnh ly mu hoc
xut hng.
- Xp cc pallet hng cch tng >50cm, cch l >30cm, chiu cao <08 thng
carton.
- Nhn iu c vn chuyn bng cc phng tin kh, sch, khng c mi l.
Bc xp phi cn thn, nh nhng, trnh va p gy b v nhn v rch bao b.
- Khng dng xe nng bn ngoi vn chuyn hng bn trong kho.
4.Phn cng trch nhim v biu mu gim st
- Qun c phn xng ng gi chu trch nhim t chc thc hin v duy tr
quy phm ny.
- Th kho chu trch nhim qun l xut nhp hng ha ti kho v ghi chp
thng tin vo Phiu nhp kho thnh phm, Phiu gim st tnh trng lu kho.
- Cng nhn c giao nhim v nhp hng chu trch nhim thc hin ng
yu cu ni dung quy phm.
1.nh ngha
2. Vai tr ca SSOP
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Bng 3.4: Bng ni dung quy phm v sinh chun cho cng ty
Th t SSOP Ni dung
SSOP 01 An ton v ngun nc
SSOP 02 V sinh b mt tip xc vi sn phm
SSOP 03 Ngn nga s nhim cho
SSOP 04 Kim sot v sinh c nhn
SSOP 05 Bo v sn phm trnh cc tc nhn ly nhim
SSOP 06 Bo qun v s dng ho cht c hi
SSOP 07 Kim sot sc kho ca cng nhn
SSOP 08 Kim sot ng vt gy hi
SSOP 09 Kim sot cht thi
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Cc th tc cn thc hin:
1.Yu cu:
3. Cc th tc cn thc hin:
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Qun l phn xng chu trch nhim t chc thc hin qui phm ny.
Cng nhn ph trch cng vic x l nc hng ngy c trch nhim kim tra thit b
v h thng ng ng cung cp nc. Nu c s c phi bo ngay v sa cha.
Cn b gim st c trch nhim kim tra li tnh trng v sinh ca h thng cung cp
nc nh k.
5. H s lu tr:
1.Yu cu
Cc thit b, dng c c b mt tip xc trc tip vi sn phm phi c lm t cc
vt liu khng tit cht c vo bao b cha ng thc phm. Chng phi c b mt trn
nhn, d lm sch, khng thm nc.
Phi m bo tnh trng v sinh ca cc thit b, dng c, bao b bao gi trc tip
khng l nguyn nhn lm mt an ton thc phm khi sn phm tip xc trc tip vi bao b.
2.iu kin hin nay ca cng ty
Tt c cc bn dng trong sn xut hoc cc b mt tip xc vi sn phm u c
lm bng nhm hoc inox.
Cc khun nng bnh c lm bng inox.
Cc dng c cha ng nh khay, r u c lm bng nha.
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
1.Yu cu
Trnh ly nhim cho t cc vt th mt v sinh sang thc phm, cng nhn khu vc
khng sch sang khu vc sch, vt liu bao gi, cc b mt tip xc vi thc phm bao gm:
dng c, bao tay, bo h lao ng, mi trng khng sch sang mi trng sch v t ng
vt gy hi sang thc phm.
2.iu kin hin nay ca cng ty
Mi trng xung quanh nh my sch v thong, c tng bao quanh ngn cch khu
vc sn xut vi bn ngoi.
Cc khu ch bin khc nhau c xy dng tch bit nh khu tip nhn nguyn liu,
khu hun trung, khu phn loi, khu ng gi sn phm.
Cc dng c sn xut v cc cc b mt tip xc vi sn phm u lm bng nha,
nhm hoc inox, khng thm nc, d lm v sinh v kh trng.
Cng nhn khng c php i li t do trong khu vc sn xut, ch bin.
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
3.Cc th tc cn tun th
- Cng nhn tham gia sn xut phi thc hin ng qui phm ny.
- KCS c trch nhim kim tra, gim st vic thc hin qui phm ny.
5. H s lu tr:
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
m bo ton b cng nhn trong nh my phi thc hin v sinh c nhn sch s v
mc trang phc BHL trc khi vo khu sn xut.
2.iu kin hin nay ca cng ty
- Nh my c xy dng phng v sinh c nhn vi y phng tin nh cc bn
ra tay vi x phng, my sy lm kh tay, bnh xt cn kh trng tay m bo v
sinh cho cng nhn.
- Cng nhn c trang b trang phc BHL v c phng thay BHL.
3.Cc th tc cn thc hin
3.1 Yu cu chung:
- Cng nhn khng c mng tay di, mang trang sc hay s dng du gi,
m phm to mi trong khu sn xut. Nu tay c vt try xt th phi bng b k bng bng
sch, nu chm tay vo ch bn th phi v sinh li ngay.
- Vic ra vo khu sn xut phi i ng theo ca quy nh v c bo co r
rng vi ngi c trch nhim. Khi ri khi phng sn xut phi thay BHL v giy dp
ng ni quy nh. Khi tr li khu vc sn xut phi thc hin v sinh li v thay BHL.
- Khng c n, ung, ht thuc, khc nh trong khu vc sn xut.
- Kim tra v b sung x phng, cn kh trng vo u mi ca trc khi cng
nhn vo xng.
3.2 Chun b
- Chun b x phng nc, cn, khn lau tay, bn chi nha ti kho dng c lm
v sinh trang b y cho phng v sinh c nhn.
- Lm v sinh sch s, sp xp gn gng trong phng v sinh c nhn.
3.3 Cc bc thc hin
a) V sinh c nhn trc khi vo phng sn xut:
- Thay giy dp v gn dp i bn ngoi ln ng k quy nh.
- Thay qun o BHL, trm nn li hoc nn vi, eo khu trang sao cho ph
kn ht tc.
- Lm t u hai bn tay bng nc sch: dng ci ch m nc (loi van gt)
hoc dng chn p (loi m bng chn) hoc xe hai b tay vo cm ng nhit trc vi
nc.
- Dng x phng v bn chi nha ch ra t ci ch n bn tay, ch k cc
u ngn tay, mng tay, k tay.
- Ra tay li bng nc sch.
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Hng kh tay bng my sy hoc lau bng khn sch dng mt ln.Cng nhn
phi ra tay bng x phng tht k, ra li bng nc sch sau h kh bng my sy hoc
lau bng khn dng mt ln kh trng tay.
- Bao bao tay sch v xt cn t u b mt ngoi ca bao tay trc khi vo
phng sn xut.
- Ln ht tc dnh trn ngi trc khi vo phng sn xut.
b) V sinh c nhn khi ri khi phng sn xut (i v sinh, n ung...)
- Bo vi cn b ph trch, ch i khi c cho php ca cn b ph trch.
- i ra khu v sinh chung, thay BHL, thay giy dep v ng ni quy nh.
- Khi tr li phng sn xut, ch bin phi thc hin li v sinh c nhn ging
nh mc a trn.
c) Trang b bo h lao ng
- BHL nn thu tn trn o trnh nhm ln.
- Tt c giy dp, qun o, khu trang, nn, bao tay phc v cho cng nhn ca
cc phn xng trong nh my c ch ra, git sch trc khi s dng.
- Cch thc hin:
+ Qun o, khu trang, nn, bao tay vi c thu gom vo cui ca sn xut v giao
cho b phn git i thc hin vic git i.
+ Pha dung dch chlorine nng 60ppm.
+ Ngm BHL t u trong dung dch chlorine t nht 15 pht.
+ Ly BHL ra cho vo my git.
+ Cho bt git vo va vn hnh my git.
+ Khi git xong, ly BHL ra mc treo phi ni kh ro, sch s.
+ Khi BHL kh tin hng i v xp ngay ngn vo t.
d) Cch v sinh dp
- Ngm dp vo dung dch x phng.
- Dng bn chi ch sch cc vt bn bm trn dp.
- Ra li dp tht k bng nc sch.
- Ngm dp trong dung dch chlorine 140ppm trong 15 pht.
- Ra dp li tht k bng nc sch.
- Dng nghin dp, phi kh ng ni quy nh.
- Khi dp kh, xp dp ln k dp sch dp i bn trong khu sn xut.
3.4 Tn sut lm v sinh
- V sinh c nhn vo u ca sn xut hoc khi vo khu vc sn xut.
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
1. Yu cu:
Bo v thc phm, vt liu bao gi, cc b mt tip xc vi thc phm trnh tip xc
vi cc tc nhn ly nhim nh cht ty ra, rc thi
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N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
3. Cc th tc cn thc hin:
- Khng tin hnh hot ng bo tr, sa cha my mc, thit b trong qu trnh
sn xut.
- Thc hin cng tc v sinh my mc, thit b, dng c cha ng sn phm
trc v sau khi sn xut. Nu l sa cha nh, thi gian nhanh th cc sn phm, b mt
tip xc phi c che chn hiu qu.
- Thc hin qu trnh bo dng thit b dng c theo ng phng php v tn
sut quy nh.
- Cng nhn sa cha, bo tr my mc, thit b khi vo nh xng phi thc
hin ng ni quy v sinh c nhn v thay BHL theo quy nh.
- Khng bo qun ha cht chung vi bao b ng gi, nguyn liu.
- Bao b hoc ha cht c pht hin khng t yu cu phi c ring v
c dn nhn nhn bit.
- Thng xuyn v sinh cc khu vc cha ng nguyn liu, vt t, bao b, ha
cht .
- Nguyn liu, bao b, ha cht khng t cht lng phi c ring v c
dn nhn phn bit.
- Kim tra h thng thng gi hng ngy nu b hng th tin hnh bo tr hoc
thay mi nu cn thit.
- Nn: Qut sch v lau bng nc x phng, sau lau li bng nc sch. Khu
s ch dng vi xt nc v qut sch.
Qun l chu trch nhim t chc thc hin qui phm ny.
Cng nhn tham gia sn xut phi thc hin ng qui phm ny.
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KCS c trch nhim kim tra, gim st vic thc hin qui phm ny.
5. H s lu tr:
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N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
3.2 Chun b
- Ty thuc vo n hng ca khch hng m c k hoch nhp nguyn liu, bao
b, ha cht cho ph hp.
- Cn c vo k hoch sn xut.
- Cn c vo phiu ngh mua ha cht, vt t, bao b.
- Tin hn tng hp v lm n t hng hoc i mua hng.
3.3. Cch thc hin
- Kim tra cht lng nguyn liu theo tiu chun AFI-1999 hoc TCVN: 4850-
1998.
- Kim tra giy chng nhn tiu chun cht lng sn phm ca nh cung cp.
- Nhp kho nguyn liu, ha cht, vt t, bao b.
- Lp phiu nhp kho nguyn liu, ha cht, vt t, bao b.
- B tr cc kho ha cht ti cc khu vc ring bit cch li vi khu vc sn xut,
trang b y cc dng c chuyn dng c kh nng chu n mn, ph hy ca cc ha cht.
- Khng nhp ha cht ca nh cung cp c cht lng khng ng tin cy,
khng r ngun gc xut x.
- Ha cht phi c kim tra chc ch trc khi nhp kho. Phi c ngun gc,
xut x r rng, c giy chng nhn t tiu chun cht lng yu cu v dn nhn nhn bit.
- S dng nguyn liu, vt t, ha cht ng hng dn s dng v ng mc
ch s dng.
- Lun kim tra my mc, thit b bo m cht bi trn khng b r r ra ngoi.
3.4.Cch nhp hng
- Ty theo yu cu t hng ca khch hng m phng k hoch ln k hoch
sn xut v t hng t cc nh cung cp.
- Khi nhn hng, kim tra cht lng hng theo tiu chun AFI-1999 hoc
TCVN 4850-1998.
- Kim tra giy chng nhn tiu chun cht lng sn phm ca nh cung cp.
- Tin hnh nhp kho v lp phiu nhp kho.
4.Phn cng trch nhim
- Trng phng kinh doanh, qun c cc phn xng, phng k thut chu
trch nhim t chc thc hin v duy tr quy phm ny.
- QC chu trch nhim kim tra, gim st v nh gi vic thc hin quy phm
ny v ghi chp thng tin vo biu: Phiu theo di bo qun, s dng ha cht.
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N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
1.Yu cu:
Cng nhn khm sc khe trc khi tuyn dng v nh k 6 thng/1ln nhm pht
hin cc bnh c nguy c truyn nhim sang thc phm. Khi cng nhn pht hin b bnh th
s khng c tham gia sn xut ch bin cho n khi ht bnh.
Cng nhn c trang b y BHL ( ng, gang tay, tp d, m trm tc, khu
trang ).
3. Cc th tc cn thc hin:
- Cng nhn mi: phi c giy chng nhn sc khe lm vic.
- Cng nhn lm vic ti nh my: trc khi v phng sn xut, ch bin cng
nhn phi c kim tra cc loi bnh nh: bnh truyn nhim, ri lon tiu ha, tiu chy,
vt thng nhim trng, m mt, tai, tay chn b l lot, t tay vt thng h, bnh ngoi
da.
- Khm sc khe nh k: thc hin vic khm sc khe nh k cho cng nhn
01 ln/nm ti trung tm y t d phng hoc bnh vin cp huyn.
- Khch tham quan: phi khai bo cc loi bnh nh bnh truyn nhim, cm,
st, ri lon tiu ha, vt thng nhim trng, m mt, tai, tay chn b l lot, vt thng h
tay, bnh ngoi da.
- C h s theo di sc khe ca tt c c nhn trong nh my v c lu
tr y ti nh my.
- Cng nhn khi c biu hin nng st, b bnh truyn nhim, bnh ngoi da...
khng c vo khu vc c sn phm cha bao gi m phi bo co vi trng ca c b
tr cng vic thch hp.
Cng nhn tham gia sn xut phi thc hin ng qui phm ny.
KCS c trch nhim kim tra, gim st vic thc hin qui phm ny v ghi vo biu
mu gim st.
5. H s lu tr:
1.Yu cu:
Cng ty c k hoch v bin php hu hiu chng cc loi gm nhm, cn trng. Phun
thuc dit cn trng theo nh k 3 thng/ln ( ty theo thi tit ), s dng by v thuc dit
chut.
Ti cc h ga c li chn v np y.
3.Cc th tc cn tun th
3.1.Yu cu chung:
- Thc hin cng tc v sinh cc khu vc bn ngoi nh xng m bo khng
to iu kin ng vt gy hi c th n nu, trua ng.
- Sp xp cc dng c khng s dng mt cch ngn np.
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
1.Yu cu:
i vi cht thi rn: c tp trung vo cc bao nylon hay thng cha v c ngi
thu mua n ly hng ngy lm thc n gia sc.
3. Cc th tc cn thc hin:
Cht thi rn: Trong qu trnh sn xut cc ph liu c thu gom v chuyn ra ngoi
lin tc trong ngy. Ni cha ph liu phi kn v xa khu vc thnh phm, d lm v sinh.
Cc dng c cha ph liu phi chuyn dng, c ghi r hay c k hiu phn bit r
vi dng c cha nguyn liu, bn thnh phm v thnh phm.
Cc dng c cha ph liu phi kn, lm bng vt liu khng thm nc, t b n mn,
d lm v sinh ( nu s dng li c ) hay tiu hu ( nu dng mt ln ).
Qun l chu trch nhim t chc v thc hin qui phm ny.
KCS c trch nhim kim tra, gim st vic thc hin qui phm ny. Kt qu gim st
ghi vo s theo di.
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N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Bng 4.1: Danh sch i HACCP ti cng ty c phn thc phm xanh.
v SSOP.
STT c im M t
1 Tn sn phm Bnh bng lan cun kem
2 Nguyn liu Bt m, trng g, du n, ng,
3 Cch thc bo qun, vn Vn chuyn bng xe.
chuyn v tip nhn Nguyn liu c bo qun ni thong mt.
nguyn liu.
4 Khu vc khai thc nguyn Cc nguyn liu c mua ti cc cng ty Bt m Bnh
liu. ng, ng Bin ha, trng g qua kim dch.
Phng thc s dng : l sn phm dng n lin tin dng khi i chi du
lch .
4.4. Xy dng s quy trnh cng ngh sn xut bnh bng lan cun kem.
Trng g Bt m Nc
Nho bt
Trng g
Bc v
Chia bt
nh hnh
Nhn kem
du
ng gi
91
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cun
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N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
93
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N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
94
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Bng 4.4 Bng phn tch mi nguy cho sn phm bnh bng lan cun.
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N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
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Ha hc: -
Khng c
Nhim do mi Kim
Vt l: tc , K sot bng
trng.
dy ni lon. GMP v SSOP. K
Nhim t con ngi. nh k bo dng
Mnh kim loi ri ra thit b thng
t my. xuyn.
Nhim do dng c s Kim sot bng
Chia bt Sinh hc: C
dng cha sch. GMP v SSOP.
Sinh hc: Vi
Nhim t con ngi.
sinh vt: tng Kim tra dng c
hiu kh, tng trc khi s dng.
C
coliform ,
S.Aureus, tng
nm men v
mc,
Cl.perfringens,
B.cereus.
Ha hc:
Khng c.
Nhim do mi Kim
Vt l: tc. K sot bng K
trng. GMP v SSOP.
Nhim t con ngi.
Nng Sinh hc: -
Khng c
Ha hc: to K nhit cao xy ra Kim sot nhit ,
hp cht c phn ng ha hc. thch hp C
gy hai cho
sc khe.
Vt l: Bnh K Nhit cao lm Canh thi gian hp
thay i th chy kht bnh. l trnh lu chy K
tch mu, mi. kht bnh.
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Do mi trng.
Do con ngi.
Ha hc: -
Khng c
Vt l: dnh Ly bnh ra khi Kim sot bng K
giy vo bnh. khun khng k. GMP v SSOP.
Sinh hc:
Nhn K T thit b trn kem Kim sot GMP v
kem du Vi sinh vt: cha sch. SSOP.
tng hiu kh, Do mi trng.
tng coliform ,
Do con ngi.
S.Aureus, tng K
nm men v
mc,
Cl.perfringens,
B.cereu.
Ha hc:
Khng c.
Vt l: v ht K Do tch trng v b Chun b nguyn K
g, ng ri ra. ng cha liu k hn.
cha tan. xay nhuyn.
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Khng c.
Vt l: K Do con ngi. KCS kim tra li
thao tc cun bnh.
Dnh giy du K
dng nh
hnh bnh.
ng gi Sinh hc: Vi C Do bao b. Kim sot bng
sinh vt: tng GMP v SSOP.
Do mi trng.
hiu kh, tng
Con ngi. K
coliform ,
S.Aureus, tng
nm men v
mc,
Cl.perfringens,
B.cereus
Ha hc:
Khng c
Vt l: dnh K Do con ngi. KCS kim tra thnh
bng keo phm v thao tc K
lm vic ca cng
nhn.
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Su mt. C K K K K
Ha hc:
C K C K C
Vt l: , dy, tc, v
thc..
Vt l: tc, v bao b, v C K C C K
trng..
Nho bt Sinh hc:
Ha hc: Khng c. - - - - -
Vt l: tc. - - - - -
Nng Sinh hc: Khng c. - - - - -
Ha hc: to hp cht c C K C K C
gy hai cho sc khe.
Vt l: Bnh thay i th C K K K K
tch mu, mi.
Lm ngui Sinh hc: C K C K C
Ha hc: Khng c. - - - - -
Vt l:dnh giy vo C K K K K
bnh.
Nhn kem Sinh hc:
du Vi sinh vt: tng hiu kh, C K K - K
tng coliform , S.Aureus,
tng nm men v mc,
Cl.perfringens, B.cereu.
- - - - -
Ha hc: Khng c.
C K C C K
Vt l:v ht g, ng
cha tan.
nh hnh Sinh hc:
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Cl.perfringens, B.cereu. - - - - -
Ha hc:Khng c.
Vt l:
Ha hc: Khng c. - - - - -
- Vic la chn phng php kim sot tt nht gii hn ti hn thng thng qua
thc tin v thc nghim.
4.8.1.1.Gim st: Tin hnh quan st, o m (hoc cc php phn tch) theo trnh t
nh nh gi cc CCP c c kim sot hay khng v ghi li chnh xc kim tra
sau ny.
GIM ST
CI G CCH NO KHI NO AI
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SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
4.8.2.1.Hnh ng sa cha
L cc hnh ng c d kin phi thc hin khi gii hn ti hn b vi phm nhm khc
phc hu qu v ngn nga s ti din ca vi phm .
Xc nh s c:
Ai c trch nhim thc hin hnh ng sa cha: l cng nhn vn hnh my.
Lp bin bn v k tn.
4.9.1.Mc ch:
Quy nh cch thc thc hin cc hot ng thm tra nhm m bo tnh hiu lc k
hoch HACCP c xy dng v p dng ti cng ty c phn Thc Phm Xanh.
4.9.2.Phm vi:
Quy trnh cng ngh sn xut bnh bng lan cun kem.
Thm tra k hoch HACCP cho sn phm bnh bng lan cun kem.
103
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Thm tra c s h tng nh xng phc v cho hot ng sn xut bnh bng lan
cun kem.
4.9.3.Ni dung:
Chun b:
Thc hin:
Qu trnh thm tra c th thc hin nhiu ln (t nht 2 ln) nhng phi c t nht
mt ln xng ang hot ng theo quy trnh cng ngh c thm tra.
Kim tra ghi nhn cc thng s k thut thc t. So snh vi yu cu trong phn
din gii s quy trnh cng ngh.
Thc hin thm tra t nht 01 nm/ln trong iu kin bnh thng.
Thc hin thm tra khi c s thay i v quy trnh cng ngh hoc c s iu
chinh ng k v cc thng s k thut hoc c s thay i v nguyn vt liu,
Yu cu chnh sa quy trnh cng ngh ang thc hin thc t sao cho ph hp
vi cc yu cu an ton thc phm.
Trch nhim: Cc thnh vin trong i an ton thc phm phi c trch nhim
thm tra di s ch o ca i trng.
104
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Thc hin:
Dng biu mu lin quan ghi nhn li kt qu thc hin cc hot ng theo yu
cu ca quy phm.
Nu kt qu thm tra khng t yu cu, i an ton thc phm phi tin hnh phn tch
thm xc nh:
Cn thit phi o to li cng nhn hoc ngi c lin quan v ni dung ca quy
phm.
Trch nhim thc hin: i an ton thc phm c trch nhim thm tra di s ch o
ca i trng.
Thc hin:
105
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Ghi nhn kt qu nh gi hin trng tng, nn, trn, h thng chiu sng v h
thng ph tr c lin quan.
Chun b:
Hng dn nh gi mc ng k ca mi nguy
Thc hin:
Xem xt ln lt tng cng on, tng thnh phn/ i tng tham gia vo cng
on nh gi cc mi nguy c th c.
106
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Sau khi c thay i ng k v quy trnh cng ngh, nguyn vt liu s dng.
Xem xt sa i bin php kim sot dng kim sot cc mi nguy lin quan.
Chun b:
Thc hin:
Kim tra xc nhn tnh kh thi ca cc bin php v tn sut gim st c thc
hin.
Thc hin khi c s thay i cc gii hn ti hn hay cc bin php kim sot.
Thay i bin php kim sot hoc b sung bin php kim sot nu cn thit.
107
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Thit lp cc th tc lu tr h s.
108
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Cng ty: Cng ty C phn Thc phm xanh Tn sn phm: Bnh bng lan cun kem.
a ch: Kho B, Ch Bnh in, Nguyn Vn Linh, Khu Ph 6, Phng Cch thc phn phi v bo qun: bo qun nhit
7, Qun 8. Tp HCM thng.
Cch s dng: n lin
i tng s dng: tt c mi i tng.
Gii hn ti Bin php gim st Hnh ng sa H s ghi chp
Ci g Th no Tn sut Ai
hn cha
Ha hc:
- Nguyn liu - T khai - Xem t Tng l KCS - Khng nhn - Bo co ghi - Xem h s
- Nhim kim
phi c cung xut x khai tip nhng l gim st cng ghi chp 3-7
loi nng.
Tip cp t i l nguyn xut x nhn hng nu: an tip nhn ngy/ tun
nhn D lng kim tra t yu liu nguyn . - Ngun gc nguyn liu - Ba thng
nguyn thuc tr su cu. liu khng t i - T khai xut kim tra i l
liu vn cn trong - Phi nm trong l kim x nguyn liu. cung cp 1 ln.
nguyn liu. giI hn cho sot.
php theo quy
nh ca nh
nc.
109
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Sinh hc:
Khng c nm Nm mc. Kim tra Tng l KCS - Loi b nhng Biu mu kim Xem h s ghi
Sinh hc: Vi
mc trong sn bng sn phm kim tra nm mc chp hng tun
sinh vt: tng
phm. mt tra c nm mc
hiu kh, tng
thng - C lp l hng
nm men v
x l c t
mc.
ln kim tra
Chia Bt trc, tin hnh
kim tra li
Ha hc: to Khng c hp Hp cht Kim tra Tng l KCS Loi b nhng Biu mu kim Xem h s ghi
Nng hp cht c cht c trong c bng sn phm kim tra ha hc. chp hng tun
111
SVTH : Nguyn Th M Tuyn Lp : 10HTP3
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
113
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
[8]. Nguyn Trng Cn, Minh Phng, Nguyn L H (2008)- Cng ngh hp
thy sn v gia sc gia cm NXB Khoa Hc K Thut.
[9]. Trn ng (2004). Mi nguy VSATTP. Chng trnh kim sot GMP, GHP v h
thng qun l cht lng VSATTP HACCP. NXB Y hc. H Ni.
114
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
PH LC
1.Kim tra nguyn liu
y np, un nng
n 450- 500C, m np
v ngi mi.
Mui Dn mng trn Mu sc : Cho mu vo chn Pha long n
1.2.1. Xc nh m ca bt m v tinh bt
+ Dng c
115
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Khay inox
- Xim inox
- My Kett
- Mung inox
+ Quy trnh
- Trn u mu.
+ Nguyn tc
+ Dng c
- Tha inox
- a thy tinh
- Bnh tia
- Cn phn tch s l
+ Ha cht
116
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Ch th phenolphtalein 1%
- Nc ct
+ Quy trnh
- Cn 1.00g mu bt vo bnh tam gic sch, trnh bt dnh ln thnh bnh tam gic.
- Dng bnh tia trng a v xung quanh thnh bnh khong ml nc ct.
- Tin hnh chun bng dung dch NaOH 0.1N vo bnh nn n khi dung dch chuyn
thnh mu hng. Ghi th tch ca NaOH 0.1N tiu tn VNaOH.
V NaOH .100.k
X =
m.10
m: khi lng mu
+ Nguyn tc
117
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Bt m c nho vi dung dch m NaCl trung tnh. Sau loi b phn d tha ca
dung dch vt v phn b cn li l gluten.
+ Dng c
- Cn k thut 0.01g
- T s 200ml
- Ry nylon
+ Ha cht
- Dung dch KI
+ Quy trnh
- Sau ra gluten bng cch di tia nc nh trn ry, cho khi bt trn vo lng bn
tay tri nm cc ngn tay li v a vo vi nc (trnh gluten tri theo nc), ng thi dng
tay phi iu chnh vi nc chy nh, trnh mt gluten phi t pha tri 1 ry nylon. Tip
tc ra di dng nc nh cho n khi ht tinh bt.
- Khi ra xong dng tay vt ht nc trong gluten, p gluten gia lng bn tay, thnh
thong thm bng khn kh. Gluten vt kh vi chnh xc 0.01g.
m1 100
%Gluten t = m0
118
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Trong :
+ Nguyn tc
- X l mu du trong mi trng acid Acetic- Cloroform bng dung dch Kaliodua. Sau
chun Iod t do bng natri thiosulfate 0.01N vi ch th h tinh bt 1%. im tng ng
nhn c khi dung dch c mu tm nu n khng mu.
OO O
+ Dng c
- Cn phn tch 4 s l.
- Erlen 250ml c np y.
- ng ong 50ml.
+ Ha cht
119
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- H tinh bt 1% trong nc ct, un nng trn bp in v khuy cho tan hon ton.
+ Quy trnh
- Chun t t bng dung dch Na2S2O3 0.01N cho n khi mu tm nu bin mt.
V .0,01.1000
PoV (meq/kg) =
m
- Trong : V: th tch tiu tn ca dung dch Na2S2O3 0.01N
m: khi lng mu cn c
120
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Tn ch tiu Yu cu k thut
121
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Ch tiu cm quan
Trng thi Dng lng, hi snh.
Mi Mi c trng, khng c mi i, mi l.
Ch s acid 4
Ch s peroxyt( ml Na2S2O3 5
0.002N/1g du)
Tn ch tiu Yu cu
Mu sc Vng nht.
m (%) 8- 16
Hm lng mui:
B lt 0
B mn 1,5
Ch s acid 0,8
Ch s peroxyt 2,0
122
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Ch tiu vi sinh
Tng vi sinh vt hiu kh < 105/g
E.coli Khng c c
Staphylococcus Khng c c
aureus Khng c c
Coliforms Khng c c
Nm mc Khng c c
Tn ch tiu Yu cu
Cm quan Ngoi quan Dng cm ri, khng vn
cc
Mu sc Mu trng n trng ng
Mi, tp cht Mi nng c ln mi l
Ha l pH ( dung dch 10%) 8,6 9,6
Tnh trng v sinh Trc sn xut Sau khi sn xut Ghi ch/Hnh ng
sa cha
Lc : Lc
t/Khng t t/Khng t
1. Li vo phn xng
- Tng
- Trn nh
- Sn
- Giy bo h
123
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Ni ra tay
- nh sng
- Cn trng
2. Nh v sinh
- Tng
- Trn nh
- Sn
- Ni ra tay
- nh sng
- Bn cu
3. Phng trung gian
- Tng
- Trn nh
- Sn
- Giy bo h
- Ni ra tay
- nh sng
- Cn trng
- Ca
4. Khu vc tip nhn nguyn liu
- Tng
- Trn nh
- Sn
- nh sng
- Cn trng
- Ca
5. Khu vc chun b nguyn liu
- Tng
- Trn nh
- Sn
- nh sng
- Thit b
- Cn trng
124
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- Ca
6. Khu vc nho trn
- Tng
- Trn nh
- Sn
- nh sng
- Thit b
- Tay cng nhn
- Ngoi vt
7. Khu vc nh hnh v lm nhn kem
- Tng
- Trn nh
- Sn
- nh sng
- Ngoi vt
8. Nguy c nhim cho
- Dng c cha
- Tay cng nhn
9. Tnh trng sc khe cng nhn
- Du hiu mang
bnh
- Khm sc khe
nh k
10. Cn trng
Khng c c
S HIU: BM01-GMP1
PHIU KIM TRA TIP NHN NGUYN
Ngy ban hnh:
LIU
Tng s trang:
Cht Tnh
Khi Hng
K lng trng VS
lng Ngi ng khc
Ngy Tn NL hiu sn ni tip
l kim tra phc/ Kt
l phm nhn
( Kg) qu
(/K) (/K)
125
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Bng 2: BM02-GMP2
Tnh trng
Khi lng
Ngy K hiu l v sinh
chun
Bt u lc (gi) Ngi kim tra
(/K)
Bng 3: BM03-GMP3
S HIU: BM03-GMP3
PHIU KIM TRA NHO
Ngy ban hnh:
TRN
Tng s trang:
Ngy K Chuyn My NHO BT
hiu nho Thi gian
bt u KL/ Tc Thi gian
nho trn Trn my quay (Mc trn
5-9)
(gi)
Bng 4: BM04-GMP4
S HIU: BM04-GMP4
PHIU KIM TRA
Ngy ban hnh:
KHUN
Tng s trang:
126
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Bng 5: BM05-GMP5
S HIU: BM05-GMP5
PHIU KIM TRA CNG ON
Ngy ban hnh:
NH HNH
Tng s trang:
M Trng Hnh
Khi Nhit
Thi s Nhn thi ng Ph
Cng lng Ghi ch
gian cn kem bnh khc thi
on cun (0 C)
(/K) phc v
kt qu
Bng 6: BM06-GMP6
S HIU: BM06-GMP6
PHIU KIM TRA CNG ON
Ngy ban hnh:
NNG
Tng s trang:
M Trng Hnh
Nhit
Thi s S Thi thi ng Ph
Cng Ghi ch
gian cn my gian bnh khc thi
on (0 C)
(/K) phc v
kt qu
Bng 7: BM07-GMP7
127
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
S HIU: BM09-GMP9
PHIU KIM TRA HOT
Ngy ban hnh:
NG NG GI
Tng s trang:
Ph liu Ngi chu
Ng to ra khi trch nhim ti
Tn Cch S ng gi cng on
y
STT hn ng thn
sn
g gi g
xut
S HIU: BM02-SSOP02
BO CO GIM ST TRNH TC NHN
Ngy ban hnh:
LY NHIM
Tng s trang:
Ngy: Ngy:
iu kin v sinh Ngi kim tra
S C T S C T
b. iu kin v sinh
2. Sn phm
a. Dng c cha ng an ton
v sinh
b. iu kin v sinh nh: sn
phm ch bao gi hay ng
khng b ri rt xung nn.
3. My mc
a. V sinh sch s, m bo du
nht khng b nhim vo sn
phm
4. Ho cht
128
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Ghi ch
S HIU: BM03-SSOP
BO CO GIM ST TRNH TC NHN LY
Ngy ban hnh:
NHIM CHO
Tng s trang:
C ng i ring bit
Thao tc ca cng
nhn Khng tip xc vi vt
dng khng
m bo v sinh.
V sinh c nhn khi vo,
ra phn
xng hay khi tay b bn.
Dng c s dng chuyn
bit theo
Cc hot ng khu vc v mc ch khc
khc nhau.
Cng nhn cc khu vc
khc nhau khng i qua,
li.
129
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
M t s c
Thi im
NI DUNG KIM TRA Tnh trng Ngi kim tra
kim tra
Khng c ng vt gy hi trong
xng
V sinh nh xng
By 2
By 3
By 4
Bng 11: BM06-SSOP (biu mu gim st kim tra v sinh hng ngy)
S HIU: BM06-SSOP06
BO CO GIM ST KIM TRA V SINH
Ngy ban hnh:
HNG NGY
Tng s trang:
Ca ngy Ca m HNH NG
STT NI DUNG u Cui u Cui KHC PHC/KT
ca ca ca ca QU
(/K) (/K) (/K) (/K)
V sinh xng:
1
- Nn nh c qut dn
130
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
sch s.
- Sch, trong tnh trng tt
2 V sinh sn phi:
- Sn phi c qut dn
sch
- Sch trong tnh trng tt
Vt dng v dng c ch
bin:
3 - B mt cc vt dng
ng sn phm sch s.
- Bt, nong,.. khng tn
ng sn phm c.
- Vt dng v dng c
c sp xp ngn np,
ng ni qui nh.
V sinh my mc:
4 - V sinh sch s
- Khng tn ng sn
phm c.
Gim st ng vt gy
hi
5 - iu kin dn d v to
ni n nu cho ng vt
gy hi
- V ngn chn chut, cht
rn thi ti cc ng
thot nc thi thc hin
hiu qu
- V sinh mi trng xung
quanh
Nh thay
- Hp x phng
- Vt dng lm v sinh
- Khng treo nhng vt
dng khc ngoi o qun
bo h trong ngn t quy
nh
7 Phng lnh
- Trn v tng tnh
trng v sinh tt
- Tm lc my lnh v cc
cnh qut trong tnh trng
v sinh tt
8 Phng ng gi
- Nn nh c qut dn
sch s.
- Vt dng, dng c, bn
gh sch s
131
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
- My mc ng gi sch
s, v sinh trc khi s
dng.
Ngi gim st
u ngun
Sau h thng
x l
B tr trung
gian
Bng 13: BM07-SSOP-02 (biu mu gim st tnh trng v sinh thit b cha ng nc
S HIU: BM07-SSOP07-02
BO CO GIM ST TNH TRNG V SINH
THIT B CHA NG NC Ngy ban hnh:
Tng s trang:
Thit b cn v sinh
V sinh Kt qu Kim
Ngy Ghi ch
Bn bi v sinh tra bi
V tr vi
cha
nc
nc
132
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
S HIU: BM08-SSOP08
BO CO GIM ST KIM TRA CHT
Ngy ban hnh:
THI
Tng s trang:
Ngy Hng mc Hnh
gim Tnh trng Kh nng ng khc
bo tr v Khu vc thot nc Thi gian
Ngi Ngi
tnh trng trung thi hin chuyn rc
gim thm
v sinh ca chuyn tng nc phng ng
st tra
cc cng , rc thi chy gi
rnh ngc
Bng 15: BM09-SSOP09-01 (biu mu gim st kim tra sc kho cng nhn)
Bng 16: BM09-SSOP09-02 (biu mu gim st kim tra v sinh c nhn hng ngy)
133
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
Bng 17: BM010-SSOP10-01 (biu mu gim st kim tra tip nhn ho cht)
134
N TT NGHIP GVHD :GS.TSKH Nguyn Trng Cn
135