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Power and Water Utility Co.

for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003


Project Name: Date: 31 Mar 2011
Contract Number: Page 1 of 16
Revision 1

SHOP FABRICATION AND HANDLING - PROCESS AND UTILITY PIPING

This specification has been revised as indicated below and described in the revision record on the following
page. Please destroy all previous revisions.

Revision Date Originator's Reviewed/Checked By Pages


No. Name & Initials Name & Initials
A 9/14/2010 P. D. Quinn 4
0 11/09/2010 P. D. Quinn R. C. Merrick 16
1 3/31/2011 R. C. Merrick C. Dwyer 16

APPROVALS SIGNATURES DATE

Piping Engineering Lead:

Engineering Manager:

Client Representative:

ISSUED FOR : Design Construction X Other APPROVED


Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 2 of 16
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Record of Revisions

Revision Date Description


No.

A 9/14/2010 ISSUED FOR APPROVAL – TABLE OF CONTENTS ONLY

0 11/09/2010 ISSUED FOR APPROVAL – ENTIRE DOCUMENT

1 3/31/2011 ISSUED APPROVED


Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 3 of 16
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SHOP FABRICATION AND HANDLING - PROCESS AND UTILITY PIPING

Table of Contents

1.0 GENERAL......................................................................................................................................................... 5
1.1 Summary ................................................................................................................................................ 5
A. Scope of Specification...................................................................................................................... 5
B. Terminology ..................................................................................................................................... 5
C. Related Specifications...................................................................................................................... 5
D. Related Technical Requirements ..................................................................................................... 6
1.2 References............................................................................................................................................... 6
A. ASME (American Society of Mechanical Engineers) .................................................................... 6
B. PFI (Piping Fabrication Institute) .................................................................................................... 6
C. Government Requirements .............................................................................................................. 7
1.3 Drawing Preparation Requirements ................................................................................................... 7
A. Piping Isometric Drawings............................................................................................................... 7
B. Fabrication Drawings ....................................................................................................................... 7
1.4 Submittals............................................................................................................................................... 8
A. General ............................................................................................................................................. 8
1.5 Quality Assurance ................................................................................................................................. 9
A. General ............................................................................................................................................. 9

2.0 PRODUCTS ...................................................................................................................................................... 9


2.1 Materials................................................................................................................................................. 9
A. Specification..................................................................................................................................... 9
B. Substitutions ..................................................................................................................................... 9
C. Furnished Items ................................................................................................................................ 9
2.2 Material Receiving and Storage.........................................................................................................10
A. Storage of Project Materials...........................................................................................................10
B. Protection of Project Materials ......................................................................................................10
2.3 Prefabrication Cleaning......................................................................................................................10
A. Piping and Fittings .........................................................................................................................10
B. Welds..............................................................................................................................................10
2.4 Fabrication ...........................................................................................................................................10
A. Piping..............................................................................................................................................10
B. Internal Misalignment ....................................................................................................................11
C. Flanges and Fittings .......................................................................................................................11
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 4 of 16
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SHOP FABRICATION AND HANDLING - PROCESS AND UTILITY PIPING

D. Reinforcing Pads ............................................................................................................................12


E. Nonpressure Attachments ..............................................................................................................13
F. Bending and Straightening.............................................................................................................13
G. Stub-On Branch Connections ........................................................................................................13
H. Fabrication Tolerances ...................................................................................................................13
2.5 Examination and Tests........................................................................................................................14
A. Shop Pressure Testing ....................................................................................................................14
B. Specifications .................................................................................................................................14
C. Visual Examination........................................................................................................................14
2.6 Preparation for Shipping....................................................................................................................14
A. Shipping Box..................................................................................................................................14
B. Cleaning..........................................................................................................................................14
C. Painting...........................................................................................................................................15
D. Piece Marking and Color Coding ..................................................................................................15
E. Protection........................................................................................................................................15

3.0 EXECUTION ..................................................................................................................................................16


A. Not applicable. ...............................................................................................................................16

4.0 ATTACHMENTS...........................................................................................................................................16
A. Attachment 01: Piece Marking and Color Coding ........................................................................16
B. Attachment 02: Vendor Drawing and Data Requirement Form ...................................................16
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 5 of 16
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SHOP FABRICATION AND HANDLING - PROCESS AND UTILITY PIPING

1.0 GENERAL

1.1 Summary

A. Scope of Specification

1. This specification prescribes requirements for the supply of required materials and the
fabrication of pressure piping in accordance with applicable drawings.

2. Wherever a difference exists between this specification and the drawings, the drawings
shall govern. No deviation shall be made from this specification without written
authorization from Marafiq.

B. Terminology

The following terms are defined as stated, unless otherwise indicated:

1. Shop Fabricate: Fabrication performed at a Supplier's shop, normally remote from the
jobsite.

2. Field Fabricate: Fabrication performed at the jobsite, either in a field shop or at the
installation site area.

3. Field Assembly Items: Includes items from small branches or bolt-on components to shop
fabricated pieces such as vents, drains, instrument connections, valves, gaskets, bolts, and
in-line instruments.

C. Related Specifications

The following Marafiq specifications prescribe items of related Work:

 MQ-SP-P-5002: Piping-Material Specification Line Classes – Process and Utility Piping


 MQ-SP-P-5005: Internal Cleaning of Piping Systems
 MQ-SP-P-5006: Piping Service Color Coding
 MQ-SP-P-5009: General Piping Specification - Pipe Standard Details
 MQ-SP-P-5010: Piping Pressure Testing
 MQ-SP-P-5022: Piping Traceability and Certification
 MQ-SP-P-5024: Piping Support Elements
 MQ-SP-P-5029: Welding/NDE Specification for Shop/Field Fabricated Pipe
 MQ-SP-M-4013: General Specification for Positive Material Identification (PMI)
 MQ-SP-M-4039: Specification for Painting
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 6 of 16
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SHOP FABRICATION AND HANDLING - PROCESS AND UTILITY PIPING

Coordinate Work prescribed by this specification with Work prescribed by the above listed
specifications.

D. Related Technical Requirements

1. Design Documents

a. Detail drawings shall show items such as shoes, anchors, and field supports to be
used by the Shop Fabricator. See also Specification MQ-SP-P-5009.

 Piping fabrication detail numbers are structured as follows:

5 FS1C - * (Size Code)

Detail Number
Marafiq Prime Account Number

This detail number will appear on the piping isometric.

1.2 References

The publications listed below form part of this specification. Each publication shall be the latest
revision and addendum in effect on the date this specification is issued for construction unless noted
otherwise. Except as modified by the requirements specified herein or the details of the drawings,
Work included in this specification shall conform to the applicable provisions of these publications.

A. ASME (American Society of Mechanical Engineers)

1. B31.3 Process Piping

2. B31.1 Power Piping

3. B16.5 Pipe Flanges and Flanged Fittings

4. B16.47 Large Diameter Steel Flanges

5. B16.48 Line Blanks

Note: The limits of piping governed by codes other than ASME B31.1 or ASME B31.3 shall be
indicated on the piping drawings, and piping shall be fabricated in accordance with
those codes.

B. PFI (Piping Fabrication Institute)


Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 7 of 16
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SHOP FABRICATION AND HANDLING - PROCESS AND UTILITY PIPING

1. Standard ES-3 - Fabrication Tolerances

2. Standard ES-24 - Pipe Bending Methods, Tolerances, Process and Material Requirements

C. Government Requirements

Where fabrication criteria in this specification are affected by Kingdom of Saudi Arabia
legislation, regulation, standard and codes, this specification shall be modified as necessary to
ensure compliance.

1.3 Drawing Preparation Requirements

A. Piping Isometric Drawings

1. Piping isometric drawings shall show all welded and assembly items.

2. Field fabricated portions of shop fabricated lines shall be indicated by encirclement and so
noted. Shop fabricator shall not supply or fabricate piping that is so indicated.

3. Drawings shall have the dimensions shown only in millimeters.

4. Except for ring joint flanges, dimension, coordinate, and elevation references shall be to
the centerline of pipe and the contact face of flanges. Ring joint flanges are dimensioned
to the extreme face of flange and not to the contact surface of the groove.

5. Dimensions locating Latrolets shall be to the intersecting points of the centerline of pipe
and the projected centerline of the Latrolet.

6. Where CS (Cold Spring) or PS (Prespring) is required, the dimension shown on the piping
drawing shall include the required amount subtracted or added. The piping shall be
fabricated to the dimension shown.

7. Reducers shall be concentric unless otherwise noted.

B. Fabrication Drawings

1. Spool piece fabrication drawings prepared by the Fabricator shall incorporate engineering
information from the Marafiq drawings.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 8 of 16
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SHOP FABRICATION AND HANDLING - PROCESS AND UTILITY PIPING

1.4 Submittals

A. General

Documents produced by the shop and for use by the shop to produce, control, and manage this
work are subject to review or approval by responsible representatives of Marafiq as follows:

1. Shop Manufacturing Procedure

Any document produced by the shop engineering group as instructions to the shop floor
shall be available to Marafiq for review and comment to ensure proper interpretation of
relevant technical requirements.

2. Shop Welding Procedures

Shop welding procedures to be used on this Work shall be submitted to Marafiq for
review and comment prior to welding.

3. Shop NDE (Nondestructive Examination) Procedures

NDE procedures to be used by the shop on this Work shall be submitted to Marafiq for
review and comment prior to performing any NDE.

4. Shop Drawings

When specified in the purchase order, shop drawings produced from the Marafiq
drawings and intended for the shop's use in the fabrication process shall be submitted to
Marafiq at the same time they are released to the cutting floor. This submittal shall not
imply that fabrication is to be delayed in any way. The purpose is to allow Marafiq the
option and ability to perform spot checks as a form of quality control.

5. Production Schedules and Status Reports

Prior to the initiation of Work, the shop shall produce and submit a realistic production
schedule. Throughout the duration of the Work, the shop shall prepare and submit weekly
status reports and schedule updates.

6. Requirements for the timing and disposition of the above submittals are contained in
Attachment 02, “Vendor Drawing and Data Requirements Form”, or Seller’s Drawing
and Data Commitment form located in the purchase order package.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 9 of 16
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1.5 Quality Assurance

A. General

Approved Marafiq fabrication and welding guidelines and methods shall be used in compliance
with project requirements. Project Piping Engineers and Design Supervisors shall monitor and
review the activities of the fabrication shops to ensure that applicable codes, standards, and
procedures are being followed to meet project quality goals.

1. Marafiq inspectors inspect the final product to ensure that Marafiq quality criteria have
been met.

2. Fabricator shall examine piping components for damage and improper manufacturing prior
to beginning fabrication, in accordance with ASME B31.1, Paragraph 136 or ASME
B31.3, Paragraph 341, whichever is applicable. After fabrication has been completed,
components shall be re-examined and re-inspected for possible damage. Repairs shall be
made before shipping.

3. Fabricator shall be responsible for fabrication accuracy; each piece is subject to check by
Marafiq. The release of pipe fabrications from the shop by the Marafiq inspector does not
relieve Fabricator of responsibility.

2.0 PRODUCTS

2.1 Materials

A. Specification

Piping materials shall be in accordance with Marafiq Specification MQ-SP-P-5002. Deviations


shall be noted on the piping drawings.

B. Substitutions

Substitutions, including thicker wall materials, are not permitted without written authorization
from Marafiq Piping Material Engineer. When minimum wall or guaranteed minimum wall
piping is specified and is procured by Fabricator, Fabricator shall advise Marafiq of the nominal
(average) wall thickness to be furnished, prior to procurement.

C. Furnished Items

Unless noted otherwise in the PO, Fabricator shall furnish piping, fittings, flanges, and other
components welded directly to the spool. Fabricator shall not supply field assembly items.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 10 of 16
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SHOP FABRICATION AND HANDLING - PROCESS AND UTILITY PIPING

2.2 Material Receiving and Storage

A. Storage of Project Materials

1. Material provided by Marafiq, allocated from stock, or purchased for this project shall be
stored in an area specifically assigned to this project where exposure to heat, dirt, and
contamination are avoided. Pipe and fittings shall be segregated by material type and
schedule within the storage area.

B. Protection of Project Materials

1. Stainless steel, aluminum, and high alloy piping shall be stored under cover and clear of
the ground. Contact with ferritic steel is not permitted. Contamination from ferritic
sources is not acceptable. Slings and hooks shall be protected by a plastic insulation or
nylon. Storage banding for pipe shall be of a non-contaminating and compatible material.

2.3 Prefabrication Cleaning

A. Piping and Fittings

1. Piping and fittings shall be cleaned free from debris, grease, oil, and loose foreign material
prior to fabrication.

B. Welds

1. Each weld lane shall be cleaned before the weld is started. The weld cleaning shall be
accomplished by wire brushing or grinding. The cleaned area shall be free from rust,
scale, or mill coating.

2.4 Fabrication

A. Piping

1. Welding, weld examination, and weld heat treatment shall be in strict accordance with
Marafiq Specification MQ-SP-P-5029.

2. Fabricator shall shape or bevel the joints to be field welded.

3. Adjacent sections of longitudinal welded pipe that are joined by butt welding shall have
the longitudinal weld seams positioned so that they are at least 30 degrees apart above the
horizontal centerline.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 11 of 16
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4. Wherever possible, Fabricator shall not position the longitudinal weld seam on the top or
bottom of the line so that branch connections such as couplings and stub-ons are not
located on the seam.

5. Intermediate girth welds in shop spools shall be kept to an absolute minimum, particularly
with the alloy material. The Fabricator shall manage his materials in such a manner as to
avoid such welds. The Marafiq inspector will monitor the fabricator’s effort to comply
with this requirement and report accordingly. The minimum spacing of girth welds shall
be per Marafiq Welding Specification MQ-SP-P-5029.

B. Internal Misalignment

1. Internal misalignment criteria shall be governed by the following:

a. Pipe-to-pipe or pipe-to-fitting DN 600 (NPS 24) and smaller: 1.6 mm (1/16 of an


inch) deviation.

b. Pipe-to-pipe or pipe-to-fitting DN 650 (NPS 26) and larger: 3.2 mm (1/8 of an


inch) deviation.

2. If the deviation factors are exceeded, one of the following procedures shall be used:

a. Rotate the pipe or fittings to reduce misalignment to the acceptable tolerances


(before attempting any of the following methods).

b. Use spreaders, or internal or external lineup clamps to correct moderate out-of-


round condition.

c. Backweld the root pass.

d. Taper the wall of the component internally, after obtaining approval from Marafiq,
to ensure wall thickness is not reduced below the minimum required by the code.

C. Flanges and Fittings

1. Flange bolt holes are to be oriented as follows, unless otherwise indicated on the piping
drawings:

a. Flange face vertical: Bolt holes to straddle vertical centerline.

b. Flange face horizontal: Bolt holes to straddle north-south centerline.


Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 12 of 16
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Note: Fabricator shall ensure that this information is included on the fabrication
drawings.

2. Where jack screws (such as at a spectacle blind) are called for on a piping drawing, the
shop Fabricator shall drill, tap, and supply jackscrews as indicated on Attachment 5JS of
Marafiq Specification MQ-SP-P-5009.

3. Orifice flanges shall be fabricated with the taps in the exact orientation shown on the
piping drawings. The up and down stream sections of pipe to which the orifice flanges
are attached may be standard mill run pipe, but each piece shall be a choice hand-selected
piece, and the interior of the pipe shall be round, smooth, and free from blisters and scale;
welds shall be ground flush. Field welds shall be kept at a maximum distance from the
face of the orifice.

4. Where line taps are required, first attach the connection fitting; drill the hole for the line
tap square to the axial centerline. All line taps are to be clean, sharp, and free from burrs,
wire edges, or other irregularities.

5. Slip-on flanges shall be welded inside and outside. Refer to Figure 127.4.4(B) of ASME
B31.1 or Figure 328.5.2B of ASME B31.3. The weld shall be applied so that the flange
face shall be free of weld spatter and does not require refacing.

6. Acceptance criteria and evaluation of flange facing finish shall be in accordance with
ASME B16.5 and ASME B16.47.

7. Where lap joint stub ends are used, flange stops (same material as pipe) shall be furnished
by fabricator.

D. Reinforcing Pads

Reinforcing pads shall be installed only where called for on the piping drawing. Pad material
shall be the same as the pipe material, unless otherwise authorized by Marafiq. Drawing shall
specify size and pad thickness. It is preferable to have pad shapes similar, but the pad size may
be altered, provided an equivalent cross-sectional area is maintained and code requirements are
met. Each pad, or each piece, if the pad is made from more than one piece, shall have a DN 6
(NPS 1/8) vent hole, drilled and tapped NPT (American National Taper Pipe Thread) prior to
installation (at the side and not at the crotch) of the pad. Each pad or each piece shall be
pressure tested with shop air at a reasonable time to insure a sound weld. After pressure test, the
vent shall be filled with a grease compound.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 13 of 16
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E. Nonpressure Attachments

1. Nonpressure attachments shall be installed in accordance with detail sheets as referenced


on the piping drawings. The material for nonpressure attachment welds shall be in
accordance with Marifiq Specification MQ-SP-P-5029, unless specified otherwise on the
piping drawings.

2. Piping requiring PWHT (Post-Weld Heat Treatment) shall have nonpressure attachments
installed by Fabricator. Piping not requiring PWHT shall only have the nonpressure
attachments installed by Fabricator when located dimensionally on piping drawings.
PWHT requirements are in Marifiq Specification MQ-SP-P-5029.

F. Bending and Straightening

1. Minor deviations in dimensions shall be corrected before heat treatment.

2. Small residual deviations remaining after heat treatment may only be corrected by cold
straightening, after obtaining the consent of Marafiq Inspector. Hot straightening after
heat treatment is not permitted (except non-pressure attachments).

3. Piping bends, when shown on the piping drawings, shall indicate the required bend radius.
Wall thickness shall be in accordance with ASME B31.1 or ASME B31.3, whichever is
applicable. Do not thin the pipe wall to less than the minimum required thickness.

4. Completed bends shall be free from harmful defects and in accordance with ASME B31.1,
Paragraph 129 or ASME B31.3, Paragraph 332, whichever is applicable.

G. Stub-On Branch Connections

Unless otherwise noted, stub-ons shall be according to ASME B31.1, Figure 127.4.8,( A), (B),
(C); and Figure 127.4.8(D) Items a or c; or ASME B31.3, Figure 328.5.4, A, B, C; and Figure
328.5.4D, Items (1) or (3); whichever is applicable.

H. Fabrication Tolerances

1. The fabrication tolerances for fabricated piping shall be in accordance with PFI Standard
ES3. When closer tolerances are required, they shall be noted on the piping drawings.

2. Fabrication tolerances may be exceeded to a maximum of 15 mm (1/2 of an inch) for vent


and drain connection locations, dummy support lengths, temperature connection, or
pressure tap locations, providing the deviation does not affect an in-line item.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 14 of 16
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3. The symbol FFW (Field-Fit Weld) shall be used when the exact piping dimension cannot
be predetermined, to allow the field proper erection of 2 spool pieces. Fabricator shall
add 200 mm (8 inches) to the calculated length of one of the spools and shall terminate
the same spool with plain or flame-cut end. The field shall trim and bevel as required.
Piping drawings shall show only the calculated length.

4. The fabrication tolerances for piping sizes over DN 600 (NPS 24) may require special
consideration. The requirements shall be reviewed for each project, with special attention
being given to lined pipe.

2.5 Examination and Tests

A. Shop Pressure Testing

1. Shop pressure testing, is not required unless specifically required in the purchase order.
When required, the test pressure shall be as specified on buyers’ drawings.

B. Specifications

1. Examination of welding shall be in accordance with Marafiq Specification MQ-SP-P-


5029. Positive Material Identification shall be in accordance with Marifiq Specifications
MQ-SP-M-4013 and MQ-SP-P-5022.

C. Visual Examination

1. A visual examination of each flange surface shall take place before coating with rust
preventative and before the protective flange cover is attached.

2.6 Preparation for Shipping

A. Shipping Box

Prefabricated piping shall be sectionalized for shipping and handling and shall conform to a box
size established for the project.

Note: If Marafiq does not indicate field weld locations on the isometric drawings, Fabricator
shall set the shipping size based on the type of shipment (truck, ISO container, or other)
and handling requirements.

B. Cleaning

Pipe requiring special cleaning and protection shall be noted on the piping drawing. The
cleaning requirements shall be in accordance with Marafiq Specification MQ-SP-P-5005.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 15 of 16
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C. Painting

Surface preparation and painting shall be in accordance with Marafiq Specification MQ-SP-M-
4039.

D. Piece Marking and Color Coding

1. Piece mark numbers and field welds for shop fabricated piping are indicated on the piping
drawings. Fabricated pieces shall be identified by the appropriate piece mark number and
color code as indicated on the piping drawings. Piece marking and color coding shall be
as listed in Attachment 01.

2. For austenitic stainless steel and nickel materials marking paint or ink shall not contain any
chlorides, metal, or metal salts such as zinc, lead, or copper which cause corrosive attack
upon heating.

3. Stamping of piece mark numbers on carbon steel pipe with steel die low-stress stamps is
permitted if done lightly and carefully, so as to minimize notch effect, and so that the
marking is not deep enough to cause cracks or to reduce wall thickness below the
minimum allowed. Stamping alloy pipe is not permitted without Marafiq authorization.

4. For color coding of fabricated pieces for large scale or multi unit projects, thermal transfer
technology shall be used in the printing of the Color Code labels. Color Coding
requirements are indicated in Attachment 1 and Marafiq Specification MQ-SP-P-5006.

E. Protection

Piping for domestic shipping shall be protected as follows:

1. Flange faces shall be cleaned, coated with rust preventative, and protected with plastic
flange covers secured to the flange. Other methods and products for flange protection
may be acceptable, subject to prior Marafiq approval.

2. Threaded or socketweld connections shall be cleaned and plugged, or capped with metal or
plastic protectors.

3. The open ends of pipe shall be protected with metal or plastic caps.

4. A metal or plastic cap secured by a steel or plastic strap around the pipe shall be used to
protect open end Weldolets.

5. Austenitic stainless and nickel pipe shall not be exposed to salt or salt spray. Protection
also shall be provided when shipping by truck in areas where road salt is used.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Page 16 of 16
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6. Fabricated piece marks shall be carefully loaded with the proper amount of dunnage and
ample tie-downs to protect each piece during shipping. Tie-downs shall be nylon straps;
chains or cable are prohibited.

7. After required examination and inspection, shop fabricated carbon, alloy, and stainless
steel pipe for export shipment shall be protected in accordance with project
specifications.

3.0 EXECUTION

A. Not applicable.

4.0 ATTACHMENTS

A. Attachment 01: Piece Marking and Color Coding

B. Attachment 02: Vendor Drawing and Data Requirement Form

End of Specification
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name Date: 31 Mar 2011
Contract Number Attachment 01 - Page 1 of 1
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SHOP FABRICATION AND HANDLING - PROCESS AND UTILITY PIPING

PIECE MARKING AND COLOR CODING

The following sample designates the piece marking for shop fabricated piping:

21 – 242 - 1CS1S01 - 2 B

WBS* Number 21 –

Line Number – 242 -

Line Class - 1CS1S01 -

Drawing Sheet Number -2

Mark Piece Sequence Letter B

Provide 6 inch Wide Color Band (if required) to the right of the piece marking.

The following sample schedule designates how colors by area and color coding could be used.

WBS* Number Facility Color


11 Feed Prep. Green
12 Distillation Green
21 Reactor White
30 Purification Purple
40 Utilities Orange
50 Offsites Blue
60 Pipeway Brown
70 Shipping Facilities Light Blue

* WBS (Work Breakdown Structure)


[Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Attachment 02 - Page 1 of 2
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SHOP FABRICATION AND HANDLING – PROCESS AND UTILITY PIPING

VENDOR DRAWING AND DATA REQUIREMENTS FORM

THIS FORM MUST BE COMPLETED AND RETURNED WITH SELLER’S PROPOSAL

Submitted after Award of Review of Drawings and/or Data


Submitted with Quotation
Purchase Order
Pipe Fabrication Documentation
For For For For Seller Commitment Date (To
Required Date
Information Authorization Information Authorization be filled in by Seller)
Shop Manufacturing Procedures NO NO 1.4A.1 NO PSF
Shop Welding Procedures NO NO NO 1.4A.2 PSF
NDE Procedures NO NO NO 1.4A.3 ARRD
Shop Drawings NO NO 1.4A.4 NO ARRD

Special Non-stock Purchase Orders NO NO 1.4A.5 NO PSF

Production Schedules and Status


NO NO 1.4A.6 NO PSF
Reports

NOTES: (a) For paragraph references, see the main body of Specification MQ-SP-P-5003.
(b) It is imperative that Seller note the Marafiq Purchase Order on all data submitted.
(c) All identical items may be represented on a common drawing, provided that item tag identification symbols of all items included are clearly
shown.
(d) One reproducible of the required drawings or data shall be submitted.

LEDGEND: ARO = AFTER RECEIPT OF ORDER: ARRD = AFTER RECEIPT OF REVIEW DRAWINGS; PSF = PRIOR TO THE START OF
[Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5003
Project Name: Date: 31 Mar 2011
Contract Number: Attachment 02 - Page 2 of 2
Revision 1

SHOP FABRICATION AND HANDLING – PROCESS AND UTILITY PIPING

FABRICATION; PS = PRIOR TO SHIPMENT:, WS = WITH SHIPMENT; WQ = WITH QUOTATION END OF SPECIFICATION

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