TOSS

Review of Fabrication Procedures.

Thai Oil
Standard Specification
R1116010-TOSS-10-009
Review of Fabrication Procedures

Amendment Record
Revision Date Remarks Signature
0 01/06/16 First Issue CFPA/ADSC Narongsak

Note : This CFP Project Specific Standard/Specification has been developed from original Corporate
Standard TOSS-10-009 Revision 1, Dated 12/05/15

This document is confidential. Neither the whole nor any part of this document may be disclosed to any third party without the
prior written consent of Thai Oil Public Company Limited.
The copyright of this document is vested in Thai Oil Public Company Limited.
All rights reserved. Neither the whole nor any part of this document may be reproduced, stored in any retrieval system or
transmitted in any form or by any means without the prior written consent of the copyright owner.

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Review of Fabrication Procedures.

INDEX
1. SCOPE 3

2. PURPOSE 3

3. DEFINITIONS. 3

4. WELDING STANDARDS 3

5. REVIEW OF PROCEDURES 4

6. NDE REQUIIREMENTS 4

7. PACKAGE UNIT 4

TABLE 1 5

TABLE 1 (CONTD) 6

TABLE 1 (CONTD) 7

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Review of Fabrication Procedures.

1. SCOPE
This standard defines the MINIMUM extent of review of vendor and sub-contractor
fabrication procedures which shall be carried out by the MAIN CONTRACTOR.

2. PURPOSE
2.1 The purpose of this standard is to state the OWNER's requirements regarding the review of
documents related to fabrication, welding and NDE as an instrument of quality control.

3. DEFINITIONS.
Fabrication procedures are defined as the following:

 Material control procedures.

 Welding Procedures (These shall consist of a welding procedure specification (WPS) and a
weld procedure qualification record (PQR).

 Non destructive testing procedure (radiography, ultrasonic, magnetic particle or dye

penetrant crack detection).

 Forming procedures for dished ends of vessels and pulled bends for piping.

 Heat treatment procedures (except those which involve treatment of the complete item in a
furnace).

 Internal lining procedures.

 Pressure test procedures.

 Bolt tensioning procedures.

4. WELDING STANDARDS
4.1 Welding and NDE of equipment and pipe shall comply with the TOSS and National Codes
listed in table 1.

(This table is provided for convenience and is not intended to diminish or alter the
requirements of the PROJECT STANDARDS for particular equipment.)

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Review of Fabrication Procedures.

5. REVIEW OF PROCEDURES
5.1 When required by Table 1 of this TOSS, Welding and Manufacturing Procedures shall be
submitted by vendors for review by MAIN CONTRACTOR. Where Table 1 indicates
OPTIONAL submission of fabrication procedures MAIN CONTRACTOR shall assess, on the
basis of critical service/fabrication complexity, whether to review procedures for specific
items.

5.2 MAIN CONTRACTOR shall be responsible for reviewing those vendor and sub contractor
fabrication procedures indicated in Table 1. MAIN CONTRACTOR shall ensure that the
fabrication well be of adequate quality, will comply with the referenced codes and standards
and will be fit for service, by reviewing and commenting on the procedures which do not
comply with the codes and standards called up in the requisition and ensuring that the
vendor/sub-contractor complies with such comments.

5.3 MAIN CONTRACTOR shall submit the fabrication procedures (accompanied by MAIN
CONTRACTOR's REVIEW. This submission shall be done in parallel with transmitting
comments to the vendor/sub-contractor.

5.4 The OWNER will advise MAIN CONTRACTOR when there is any disagreement with the
procedure and/or comments thereon.

6. NDE REQUIIREMENTS
MAIN CONTRACTOR shall ensure that the vendor/sub-contractor complies fully with the
PROJECT STANDARDS.

7. PACKAGE UNIT
MAIN CONTRACTOR shall review fabrication procedures for equipment and piping in each
package unit as for each individual component item.
Alternatively he shall ensure by inspection that the supplier of the package complies with
para 5.1 above in respect to sub-suppliers' fabrication procedures. In either event the
requirements of para’s 5.1 , 5.2 and 5.3 apply.

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TABLE 1

SUBMISSION OF
ASSUMED DESIGN
FABRICATION
FABRICATION
EQUIPMENT DESCRIPTION CODES AND PROCEDURES
STANDARDS (R = REQUIRED)
ENGINEERING
(O = OPTIONAL)
STANDARDS
Vessels: Atmospheric DEP 34.51.01.33 DEP 30.10.60.18 R
Tanks TOSS -10-10
Vessels: Pressurised API 620 DEP 30.10.60.18 R
Tanks TOSS -10-10
Vessels: CS (25 mm DEP 31.22.20.31 DEP 30.10.60.18 O
thick and less) TOSS -10-10
Vessels: CS (Greater than DEP 31.22.20.31 DEP 30.10.60.18 R
25 mm thick) TOSS-10-10
Vessels: Low alloy steel DEP 31.22.20.31 DEP 30.10.60.18 R
stainless steel and TOSS-10-10
non-ferrous
Vessels: Boiler Drums DEP 31.22.20.31 DEP 30.10.60.18 R
Thai Regulations TOSS-10-10
Vessels: Boilers DEP 30.75.10.30 DEP 30.10.60.18 R
Thai Regulations TOSS-10-10
Vessels: Waste Heat DEP 30.75.10.31 DEP 30.10.60.18 R
Boilers Thai Regulations TOSS-10-10
Fired Process Coils API 530, 560 DEP 30.10.60.18 R
Heaters: and Headers DEP 31.24.00.30 TOSS-10-10
Heat Shell & Tube CS DEP 31.21.01.30 DEP 30.10.60.18 O
Exchangers: (25 mm thick TOSS-21-01 TOSS-10-10
and less)
Heat Shell & Tube CS DEP 31.21.01.30 DEP 30.10.60.18 R
Exchangers: (Greater than TOSS 21-01 TOSS-10-10
25 mm thick)
Heat Low alloy stainless DEP 31.21.01.30 DEP 30.10.60.18 R
Exchangers: steel or non-ferrous TOSS-21-01 TOSS -10-10
tubes or headers
Heat Plant and Flame DEP 31.21.01.32 DEP 30.10.60.18 R
Exchangers: TOSS-10-10

Heat Air Cooled CS DEP 31.21.70.31 DEP 30.10.60.18 O

Exchangers: (25 mm thick TOSS -21-02 TOSS-10-10
and less)
Heat Air Cooled CS DEP 31.21.70.31 DEP 30.10.60.18 R
Exchangers: (Greater than TOSS-21-02 TOSS-10-10
25 mm thick)

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TABLE 1 (CONTD)

SUBMISSION OF
ASSUMED DESIGN
FABRICATION
FABRICATION
EQUIPMENT DESCRIPTION CODES AND PROCEDURES
STANDARDS (R = REQUIRED)
ENGINEERING
(O = OPTIONAL)
STANDARDS
Mechanical Casings and covers API 610, 617, 618 R
Equipment: fabrication major 672, 674, 675 and
casting repairs: 676
TOSS -29-01
TOSS-29-02
Mechanical Welded vents and As above for DEP 30.10.60.18 R
Equipment: drains involving alloy specific equipment TOSS-10-10
steel, non-ferrous types
equipment types
materials and carbon
steels subject to
special metallurgical
requirements such as
impact testing for low
temperature service
Mechanical Welded vents and As above for DEP 30.10.60.18 0
Equipment: drains on standard specific TOSS-10-10
cast carbon steel equipment types
casings and covers
Mechanical Lube Oil and Seal API 614 DEP 30.10.60.18 R
Equipment: Oil System TOSS-10-10
Mechanical Auxiliary piping ASME B31.3 DEP 30.10.60.18 R
Equipment: (water, air, steam) TOSS-10-10
Mechanical Coolers, filters, DEP 31.22.20.31 DEP 30.10.60.18 R
Equipment: TOSS-10-10
Piping: Process and utility DEP 31.38.01.11 DEP 31.38.01.31 R
piping DEP 31.10.60.18
TOSS-42-01
Pipe: Welded API/ASTM DEP 30.10.60.18 O
Standards TOSS-10-10
Pipe ANSI/API/ASTM DEP 30.10.60.18 O
Fittings: Welded ASME TOSS-10-10
BS Standards

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TABLE 1 (CONTD)

SUBMISSION OF
ASSUMED DESIGN
FABRICATION
FABRICATION
EQUIPMENT DESCRIPTION CODES AND PROCEDURES
STANDARDS (R = REQUIRED)
ENGINEERING
(O = OPTIONAL)
STANDARDS
In Line Items: Proprietary ASME B31.3/ASME O
Standards items VIII
not covered by
National Standards
e.g. filters,
strainers, ejectors,
silencers traps
Flexible Joints: Metallic Bellows ASME B31.3 DEP 30.10.60.18 R
Type BS 6129 TOSS-10-10
EJMA
Valves: Standard pattern ANSI/API/BS/ DEP 30.10.60.18 O
types with forged ASME TOSS-10-10
or cast bodies and
bonnets. Including
those with welded
bonnets,
pups, nipples,
flanges, bosses
etc.
Fabricated ANSI/API/BS/ DEP 30.10.60.18 R
ASME TOSS-10-10
Instruments: Proprietary in-line TOSS-30-01 DEP 30.10.60.18 O
and other process ASME B31.3 TOSS-10-10
containing items,
e.g. turbine meters
venturi's
thermowells,
testwells, level
instruments
Steel (other than stacks) TOSS -28-01 DEP 30.10.60.18 R
Structures: TOSS-10-10
Package Units: As per individual As per individual As per individual
items in this table items in this table items in this table

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