MRL-HTI-NV- Đệ Trình Vật Tư Chống Sét

QUY TRÌNH RFI/ RFA
PHIẾU RFA
(YÊU CẦU CHẤP THUẬN)
TỔ HỢP DU LỊCH THƢƠNG MẠI GIẢI TRÍ
Dự án: Số tham chiếu : HG-SG-HTI-MAS-001
MERRYLAND QUY NHƠN
Hạng mục: Phiên bản : Ver.01

Nhà thầu: CÔNG TY CỔ PHẦN HƢNG THỊNH INCONS Ngày trình :
Nơi gửi: BCH KDL HẢI GIANG MERRYLAND QUY NHƠN Ngƣời gởi :
Nơi nhận: BAN QUẢN LÝ DỰ ÁN Ngƣời nhận :
Nhận thông tin (Cc): TVGS, P.KT MEP, BAN QLDA Ngày yêu cầu trả lời :
1. Hồ sơ đính kèm
- Catologue Liva/ Thổ Nhĩ Kỳ
- Catologue đèn báo không lưu Philip / Trung Quốc
- Catologue kim thu sét thụ động
- Catologue cáp đồng trần Thịnh Phát/ Việt Nam
- Catologue ống PVC Sam Phú/ Việt Nam
- Catologue thuốc hàn hoá nhiệt Leeweld/ Thái Lan
2. Nội dung phê duyệt

Phê duyệt hồ sơ đệ trình vật tư :
- Kim tiên đạo
- Đèn báo không lưu ( bao gồm cấp nguồn )
- Kim thu sét thụ động
- Bộ đếm sét
- Hộp kiểm tra điện trở đất, hộp nối đất hạ thế, hộp nối đất ELV, hộp kiểm tra tiếp địa
- Thuốc hàn hoá nhiệt
- Cáp đồng trần 1Cx70mm2 và 1Cx50mm2
- Ống luồn DN40, DN50
3. Mô tả hạng mục trình duyệt Đại diện Tổng thầu

Căn cứ Hợp đồng thi công số : 0174/2022/HĐTC/HTQN-CĐNV
Căn cứ tiêu chuẩn kỹ thuật dự án
BCH trình mẫu vật liệu ống nước, phụ kiện ống nước, ống điện, phụ kiện ống điện, cáp điện, thang máng
cáp, quạt gió, quạt cắt gió, ống đồng, cách nhiệt, dàn lạnh âm trần, dàn nóng
Ngày … tháng … năm 2022

4. Tình trạng phê duyệt TVGS Đại diện TVGS
 Chấp thuận  Chấp thuận có điều kiện  Không chấp thuận, đề trình lại
Ý kiến:

5. Tình trạng phê duyệt Ban Quản lý dự án Đại diện Ban QLDA
 Chấp thuận  Chấp thuận có điều kiện  Không chấp thuận, đề trình lại
Ý kiến:
HTC-K.KTH-QT02.BM02-22/07/2020 Thời gian lưu: 07 năm kể từ ngày dự án hoàn tất quyết toán 1/1
CỘNG HOÀ XÃ HỘI CHỦ NGHĨA VIỆT NAM
Độc lập - Tự do - Hạnh phúc
HỒ SƠ PHÊ DUYỆT VẬT LIỆU
ĐƠN VỊ THI CÔNG : CTY CỔ PHẦN DỊCH VỤ THƢƠNG MẠI KỸ THUẬT CƠ ĐIỆN NAM VIỆT
GÓI THẦU :
CUNG CẤP VẬT TƢ VÀ NHÂN CÔNG LẮP ĐẶT HỆ THỐNG CHỐNG SÉT,
TIẾP ĐỊA, CẤP NƢỚC, ĐHKK VÀ THÔNG GIÓ, PCCC, ĐIỆN NHẸ, ĐIỆN
NẶNG KHU VỆ SINH SÀN COS ÂM BEACH BAR & CUNG CẤP VẬT TƢ
VÀ NHÂN CÔNG LẮP DẶT HỆ THỐNG CẤP NGUỒN Ỏ CẮM, CHIẾU
SÁNG VÀ ĐHKK TẠM CHO KHU NHÀ HÀNG BEACH BAR.
CÔNG TRÌNH : TỔ HỢP DU LỊCH THƢƠNG MẠI GIẢI TRÍ MERRYLAND QUY NHƠN
ĐỊA ĐIỂM : THÔN HẢI GIANG, XÃ NHƠN HẢI, TP. QUY NHƠN, TỈNH BÌNH ĐỊNH
CHỦ ĐẦU TƢ : CÔNG TY CỔ PHẦN DỊCH VỤ GIẢI TRÍ HƢNG THỊNH QUY NHƠN
TƢ VẤN GIÁM SÁT :
TỔNG THẦU : CÔNG TY CỔ PHẦN HƢNG THỊNH INCONS
THÁNG …... NĂM 2022

QUY TRÌNH DUYỆT MẪU
BIÊN BẢN DUYỆT MẪU
Số: …........................../PDVT/2022
CÔNG TRÌNH : TỔ HỢP DU LỊCH THƢƠNG MẠI GIẢI TRÍ MERRYLAND QUY NHƠN
CUNG CẤP VẬT TƢ VÀ NHÂN CÔNG LẮP ĐẶT HỆ THỐNG
CHỐNG SÉT, TIẾP ĐỊA, CẤP NƢỚC, ĐHKK VÀ THÔNG GIÓ,
Hạng PCCC, ĐIỆN NHẸ, ĐIỆN NẶNG KHU VỆ SINH SÀN COS ÂM
TÊN/CHỦNG LOẠI VẬT TƢ: THEO DANH MỤC ĐỆ TRÌNH ĐÍNH KÈM
mục : BEACH BAR & CUNG CẤP VẬT TƢ VÀ NHÂN CÔNG LẮP DẶT
HỆ THỐNG CẤP NGUỒN Ỏ CẮM, CHIẾU SÁNG VÀ ĐHKK TẠM
CHO KHU NHÀ HÀNG BEACH BAR.
STT ĐỀ MỤC KIỂM TRA NỘI DUNG CHI TIẾT XÁC NHẬN
I HỒ SƠ - CHỨNG TỪ (phần dành cho Phòng Cung ứng vật tư thiết bị) BCH/CT
1 Thuyết minh kỹ thuật  ( ký tên )
2 Catalogue 
3 Phiếu xuất xưởng - CO 
4 Chứng nhận chất lượng - CQ 
Chứng nhận hợp chuẩn hợp quy (nếu
5
có)

6 Kết quả thử nghiệm mẫu (nếu có) 
7 Cam kết của cơ sở sản xuất  Họ tên :
II QUY CÁCH (phần dành cho Phòng KT XD hoặc Phòng KT MEP) TRƢỞNG BỘ PHẬN LIÊN QUAN
PHÒNG KT XD  PHÒNG KT MEP  ( ký tên )
1 Ngoại quan 
2 Đặc tính kỹ thuật 
Đạt  Không đạt  Họ tên :
III YÊU CẦU THÍ NGHIỆM BỔ SUNG (phần dành cho Giám đốc dự án phê duyệt) GIÁM ĐỐC DỰ ÁN
Có  Không  ( ký tên )
Ý kiến phê duyệt:
Họ tên :
IV YÊU CẦU CHẤP THUẬN (phần dành cho Chủ đầu tư phê duyệt) TƢ VẤN GIÁM SÁT
Đạt  Không đạt  ( ký tên )
Ý kiến phê duyệt:
Họ tên :
Đạt  Không đạt  BAN QLDA
Ý kiến phê duyệt: ( ký tên )
Họ tên :
HTI-CƯ.VTTB-QT01.BM02-16/01/19 Thời hạn lưu trữ : Đến khi thay đổi

Professional Lighting
ObstiVision
Lighting the way

to safer journeys
Product data
General Characteristics Mechanical
Model ObstiVision – XGP500 Gen 2 Installation method Pipe installation
Color Aviation Red (ICAO) Operating -40ºC to +55ºC
temperature
Light Intensity Type A,>10cd
Weight 1.35kg
Light Source 1 x High Power LED
Service life 50,000 hours (70% lumen maintenance)
Certification CB, EMC, ICAO
Material and Housing: high-pressure, die-cast
Classifications IP66 process aluminum
Class ll Cover: glass, UV-protected clear,
Stainless steel plate to support LED unit
Electrical Characteristics
Wind load at Less than 40N
Wattage <4W 200 km/h
consumption
Order Information XGP500 1xLED/RD 100-240V
Supply voltage 100-240VAC 50/60Hz
Control interface Steady burning/flashing
© 2015 Koninklijke Philips N.V. All rights reserved. Philips reserves the right to make changes in
specifications and/or to discontinue any product at any time without notice or obligation and will not
be liable for any consequences resulting from the use of this publication.
KIM VÀ PHỤ KIỆN KIM CỔ ĐIỂN
■Kim thu sét (Air rod)

B
Kích thước (mm)/Size (mm) Chất liệu Mã sản phẩm
Đường kính Chiều dài
Material Product code
Shank dia Length
16 500 Đồng KCD 1605
16 700 Đồng KCD 1607
16 1000 Đồng KCD 1610
16 1500 Đồng KCD 1615
16 2000 Đồng KCD 1620
16 x Đồng mạ Kẽm KCD 16X K
16 x Đồng mạ Niken KCD 16X NK
16 600 Thép mạ đồng KCD 1606 T
16 500 Nhôm KCD 1605 N
Tiêu chuẩn (Standard) : 16 700 Nhôm KCD 1607 N
TCVN 9385:2012 18 1000 Đồng KCD 1810
(BS 6651:1999) 20 1000 Đồng KCD 2010
(x: Là chiều dài yêu cầu của kim)
■Đầu thu đa điểm (Multi point)
Tiêu chuẩn (Standard) : Quy cách Chất liệu Mã sản phẩm

TCVN 9385:2012 (BS 6651:1999) Used for Material Product code
Vật liệu: Gunmetal, Nhôm Dùng cho kim D16 & D20 Đồng VA MTP
■Đế kim thu sét (Air rod base)
DKB type DKD type

Quy cách Chất liệu Mã sản phẩm
Tiêu chuẩn (Standard) :
Used for Material Product code
TCVN 9385:2012 (BS 6651:1999)
Dùng cho bản đồng 25mm Brass DKB 25
Vật liệu: Brass, Nhôm Dùng cho cáp đồng 50/70mm2 Gunmetal DKD 58
Dùng cho cáp đồng 95/120mm2 Brass DKD 120
Dùng cho cáp đồng 150/185mm2 Brass DKD185
Dùng cho bản đồng 25mm Nhôm DKB 25A
VIETASIA.COM.VN 8
EXOTHERMIC WELDING CONNECTION
GROUNDING AND LIGHNING PROTECTION
LEEWELDs INDUSTRIES CO., LTD.

16/23 Moo 5 T.Huaykapi A.Muang Chonburi 20130 Thailand
Page 1
Our company is a Manufacturer of Exothermic Weld Powder and Graphite Mould having
Factory located in Thailand in name of LEEWELDS INDUSTRIES CO.,LTD. Since year 2011 .
Our Firm is also well established organization in Thailand and overseas market and
Manufactures and Export for Exothermic Weld Powder & Graphite Moulds , Grounding and
Lighning Protection Accessories.
We have earned good reputation amongst our international customers with our Quality
Assurance, On time delivery and High Customer Satisfaction. To ensure consistent product
quality, we work within a quality system that is approved with UL467, IEE Std. No.837-2002
and ANSI/NEMA CC1-2009 Certification. We manufacture all Products with Strict quality
checks are carried out at different stages of manufacturing and only that material which
passes stringent norms finds its way in the market around the Globe.
Our vision
The four pillars of our vision set out the longterm direction for the company where we want
to go and how we are going to get there:
• We work to create a better future every day.
• We help our customers feel good, have good and get more out of life with our brands and
services that are good for them and good for others.
• Whilst the company has ambitious plans for the future for its product range and its
manufacturing abilities, our greatest objective will always be to maintain the highest level of
quality assurance & service to the customer.
• We will develop new ways of doing business with the aim of doubling the size of our company
while reducing our environmental impact.
“ We always improve the quality

of people’s lives and in doing
the right thing”
Page 2
WHAT IS EXOTHERMIC WELDING
Exothermic welding, also known as exothermic bonding and is a welding process for joining two electrical
conductors, that employs superheated copper alloy to permanently join the conductors. The process
employs an exothermic reaction of a copper thermite composition to heat the copper, and requires no
external source of heat or current. The chemical reaction that produces the heat is an aluminothermic
reaction between aluminum powder and a copper oxide.
The reaction reaches very high temperatures,

depending on the metal oxide used. The reactants
are usually supplied in the form of powders, with
the reaction triggered using a spark from a flint
lighter. The activation energy for this reaction is very
high however, and initiation requires either the use
of a “booster” material such as powdered
magnesium metal or a very hot flame source. The
aluminum oxide slag that it produces is discarded.
When welding copper conductors, the process

employs a semi-permanent graphite crucible mould,
in which the molten copper, produced by the
reaction, flows through the mould and over and
around the conductors to be welded, forming an
electrically conductive weld between them. When
the copper cools, the mould is either broken off or
left in place. Alternatively, hand-held graphite
crucibles can be used. The advantages of these
crucibles include portability, lower cost (because
they can be reused), and flexibility, especially in field applications.
The weld formed has higher mechanical strength than other forms of weld, and excellent corrosion
resistance. It is also highly stable when subject to repeated short-circuit pulses, and does not suffer from
increased electrical resistance over the lifetime of the installation. However, the process is costly relative
to other welding processes, requires a supply of replaceable mould, suffers from a lack of repeatability,
and can be impeded by wet conditions or bad weather (when performed outdoors).
FEATURES
 It has a superior electrical conductivity than the conductors themselves.
 It does not corrode oxide or degrade with time and is resistant to galvanic coupling.
 It is able to withstand repeated electrical discharges.
 It never increases its resistance.
 It has higher mechanical and squeezing resistance than the conductors themselves.
 It offers a permanent welding and a low resistance connection, essential for achieving
long wearing and trustworthy results in earthing.
 It guarantees the most common connections not only between copper cables but also for
welding tapes and metallic pieces made of brass, stainless steel, and copper coated steel earth
rods.
Page 3
GENERAL & SAFETY INSTRUCTIONS:
A. Only equipment and materials should be used to make connections.
B. Do not connect items except as detailed in instruction sheets. Failure to comply with these instructions
may result in improper and unsafe connections, damage to items being welded or even injury to body or
property damage.
C. Do not use worn or broken equipment which could cause leakage. Sealing compound should be used in
case of fine leakages.
D. When using Weld do not use welding material package if damaged or not fully intact.
E. Make connections in conformance with instructions and all governing codes.
F. Personnel should be properly trained and must wear safety glasses and gloves.
G. Avoid contact with hot materials.
H. Advise nearby personnel to stand at least 7 to 10 Foot away of welding operations site.
I. Remove or protect the inflammable material from the operation site to safeguard against fire hazards.
J. Provide adequate ventilation to the work area.
K. Do not smoke when handling starting material.
L. Avoid direct eye contact with “flash” of light from ignition of starting material.
M. Welding material is an exothermic mixture and reacts to produce hot molten material with
temperatures in excess of 1400°C (2500°F) and a localized release of smoke. Ignition temperatures are in
excess of 900°C (1652°F) for welding material. These materials are not explosive.
N. Adhering to the welding procedures will minimize risk of burns and fire caused by hot molten material
spillage. In case of fire, use of water or CO2 will aid in control of burning containers. Large quantities of
water will aid in controlling a fire should the exothermic materials become involved. Water should be
applied from a distance.
O. All governing codes and regulations and those required by the job site must be observed. Always use
appropriate safety equipment such as eye protection, hard hat, and gloves as appropriate to the
application.
WARNING :
1. Products shall be installed and used only as indicated in product instruction sheets.
2. Products must never be used for a purpose other than the purpose for which they were designed or in a
manner that exceeds specified load ratings.
3. All instructions must be completely followed to ensure proper and safe installation and performance.
4. Improper installation, misuse, misapplication or other failure to comply with instructions and warnings
may cause bad weld joint, property damage or even serious badly injuries.
MAINTENANCE & STORAGE INSTRUCTIONS:

1. Mould is usually good for 50 - 60 connections in field conditions.
2. The equipment is fragile and should be handled carefully while in use.
3. Cleaning of mould should be done using appropriate brush / tool after the mould is reasonably cool
after a weld process. Avoid hot mould cleaning.
4. Cavity cleaning should be carefully done to avoid damages / chipping.
5. On completion of task, mould should be well cleaned from inside and from outside using soft cloth. It
should be properly wrapped in Bubble Plastic Packing while storing it.
6. The mould and the weld powder should always be stored in cool & dry places.
7. All tools and accessories must be cleaned before storing to safe reuse.
Page 4
TOOLS REQUIRED FOR EXOTHERMIC WELDING
PROCESS
1) Graphite Mould
Graphite mould is made of high quality graphite suitable for
high quality welding work and can be used for several times.
The exothermic welding reaction takes place in a specially
designed, semi permanent graphite mould. The mould is
designed and manufactured with a specific weld cavity and it
is in this cavity that the molten metal is allowed to flow to all
sections of the required connection creating the permanent
connection. The connection mould is designed to last for an average of 40 to 100 connections depending
upon the amount of Powder used per Joint (More the Powder Consumption per Joint, less will be the
Connection & vice versa) . This will also vary according to the care given the mould during use. We
recommend not using Mould for more than 60 to 70 Connections because the Weld cavity Size increases
after every joint, eventually making the Weld Cavity shape improper resulting in improper shape Joint.
2) HCC / HCD / HCX Mould Handle Clamp

These will fit 90% of all standard exothermic Mould.
Normally we recommend one Handle for every two mould
3) Steel Disc
Steel disc are very important. The disc act as timing device to allow
the welding powder to heat to proper temperature, the disc away
allowing the molten copper to a point where it would weld metal to
enter the weld gravity before ignition. One Metal is must for every shot
4) Exothermic Weld Powder

Exothermic Weld Powder is the most reliable and consistently-performing
weld metal available with us. Quality validation steps a r e t a k e n for
every lot we produce. Upon final acceptance, our weld metal is specially
packaged in moisture-resistant plastic tubes with special closure caps.
Then the cartridges and required metal discs are packaged in
moisture-resistant boxes. All sizes of weld metal are available.
Standards Size Packing available are – 15 Grams, 25 Grams, 32 Grams, 45 Grams, 65 Grams, 90 Grams
115 Grams, 150 Grams, 200 Grams, 250 Grams
Our standard packing for welding powder is the following - Firstly welding powder is in the tube and
starting powder in small zip bag.
5) Ignite Powder (Starting Powder)

Ignite Powder also known as Starting Powder is required and is must. Pour little
Starting Powder on the Mould followed by the Exothermic Weld powder and again
pour little on the Top Side of Mould. Then, Ignite starting powder with a flint ignite.
This resulting exothermic reaction reduces the weld powder to molten copper alloy. The molten copper alloy
melts the retaining disc and flows into the weld cavity.
Page 5
6) Hand Gloves
Gloves is required for safety purpose as the Exothermic Weld Powder melts
at more than 1400 degree Celsius. One Hand Gloves Good for 250 Joints
7) Flint ignite
It is designed with the advantages of safety and convenience. It is used to ignite
starting Powder in order to result in exothermic reaction.
We recommend one Flint ignite for every 50 Shots
8) Mould Cleaning Brush

Its used to Clean Mould Weld Cavity because its shape
is very sensitive and cavity should not be any damage while using Brush,
so we recommend to use Soft Brush to Clean Mould Weld Cavity
We recommend a Pair of Brush for 50 Connection
9) Cable Cleaning Brush

Cable Cleaning Brush used for cleaning cable before making connection.
We recommend a Pair of Brush for 50 Connection
10) Mould Scraper

It is used to remove the metal Scrap and Dust from the Mould.
We recommend one Slag Tool for 250 Connection
11) File Card (FCB)

It is used to clean bus bar before making connection
We recommend one Slag Tool for 50 Connection
12) Sealing Compound (SCD)

Sealing Compound is used to fill the gap on the mould where the conductor is passing.
We recommend one Packet of Sealing Compound for 100 Connection
13) Flame Torch (FT)

Flame Torch is used to warm the mould.
We recommend one Flame Torch for 250 Joints
14) Safety Eye Glasses (SEG)

Safety Eye Glass should be wear to protect eyes.
We recommend one Glasses for 500 Joints
Page 6
EXOTHERMIC WELD OPERATION PROCESS
The Exothermic Weld process is a method of making electrical connections of copper-to-copper or
copper-to-steel in which no outside source of heat or power is required. In this process, conductors
are prepared, placed in a purpose designed graphite mould, and exothermically welded to produce
a permanent molecularly bonded electrical connection. The steps outlined below are a general
demonstration of a typical welded connection. These basic steps are used for all electrical
connections. Be sure to read and follow the instructions included with every Mould before making
a connection.
STEP - 1:
Always wear protective safety glasses and gloves while working with exothermic welding
products.
STEP - 2:
Gather all the proper material and equipment/accessories for the type of connection you are
making. The typical Weld system requires all the Accessories as listed above on Page no. 05 and
Page no. 06.
Check to ensure the graphite Mould is not worn or broken, which could cause leakage of molten
weld metal.
STEP - 3:
Slide the handle clamp into the pre-drilled holes with the proper orientation for the thumb
screws.
STEP - 4:
Tighten the clamp thumb screws onto the mould.
STEP - 5:
Close the grips to tightly lock the Mould. Make adjustments to tighten/loosen the handle clamp.
STEP - 6:
The material to be welded (cable, rod, tape etc.) must be clean using the wire Brush and dry
using the Flame Torch included in the set of accessories. Thus the oxide layer and superficial
impurity is eliminated. Given that the graphite mould also absorbs moisture, this should be
removed by preheating with a gas welding torch again to avoid a porous welding.
P.N - After the first welding is done, it is not necessary to re-heat the mould if the next welding is done
within 10 minutes as it conserves the previously generated heat.
STEP - 7:
Place the conductors in the mould and close the handle clamps to avoid material leakages during
the reaction.
P.N. – Always apply Sealing Compound at the places where the conductors is passing from the mould else
at the time of Welding, the Exothermic Liquid will spread out as a flame resulting in improper joint
STEP - 8:
Place the Steel metal disk inside the mould and ensure that Powder should not enter into Weld
Cavity.
Page 7
STEP - 9:
Pour Exothermic Weld Powder into Graphite Mould. (Pour the Powder recommended and
supplied by LEEWELDs)
STEP - 10:
Empty 50% of the starting powder above Exothermic Weld Powder (Don’t Mix, just scatter) and
then Close the Mould Mouth and then the rest 50% Starting Powder, sprinkle it on the Mould
Mouth nearby the small hole given on the top of the Mould Mouth.
STEP - 11:
Ignite the starting powder extended on the top/side of the mould using the flint ignite.
STEP - 12:
Once started, the reaction will take 8-20 seconds during which it is recommended to stand clear
of the mould.
STEP - 13:
After at least 3 minutes of the Mould cooling down, open the mould
by undoing the handle grip. Remove the mould from the joint and
clean the joint by removing slag with help of Slag Removal Tool
and hard brush. Then clean the weld cavity with soft brush gently.
The mould will be ready now to use again without having to reheat
it as it is already warm.
Note:
In Normal case minimum two mould should be used on site to keep the process continue while
one mould is cooled and cleaned after firing, the other should be used. The task should be
undertaken very peacefully and one should not hurry.
Page 8
MOULD SELECTION CHART (A )
Page 9
MOULD SELECTION CHART ( B )
Page 10
MOULD SELECTION CHART (C)
Page 11
MOULD SELECTION CHART ( D )
P.N – There are more than thousands of Design for Different Size and Different Shape. In
case if none of your design is appearing here than please drop a mail at
pattirawi@gmail.com // pattira@leeweld.com and we will design as per your requirement.
Please refer our website www.leeweld.com to find out more different types of Joints
Page 12
How to Order / Know your Exothermic Welding Joint
The most common exothermic connections are listed in this product catalogue for your easy reference.
However, it would not be feasible to place all the possible connections, configurations and sizes of
conductor in this catalogue as the amount is simply too vast and is constantly growing.
With a database of more than 10,000 moulds Design we cannot design the Moulds and keep in stock
as the design is not common everywhere and the size of Conductor / Strip also change. If you do not
see the connection you require, configuration or size of conductor required by you mentioned in this
product catalogue then please contact us at pattirawi@gmail.com and pattira@leeweld.com with the
below relevant information and we will advise you accordingly.
Now, please refer the below Sketch and we recommend our customers to provide the same as below
in order to avoid misinterpretation and miscommunication:
Now in order to make the sketch you need to:

1. Know the materials to be welded (Copper Conductor, Copper Strips, Steel Plate, Rod etc.)
2. Determine the mould type using please find the selection charts given above.
The Common Joints are:
Straight Joint , T Joint, Cross Joint (Overlap) & L Joint
So, Find the required mould type and determine the material sizes and types (mm, mm2, stranded,
solid etc.) if do not have in catalogue required send your drawing.
3. Total Number of Joints required
Once we get the above information / Sketch, we will submit the quotation and will
recommend:
i) The Proposed Quantity for Mould
ii) The Propose Quantity of Powder require per Joint (With / Without Provision)
iii) The Propose quantity of Accessories require per Joint (i.e. Mould Handle, Flint ignite, Brushes, Gloves
etc.)
Page 13
Different Types of Handle Clamps used for Graphite Moulds
LEEWELDs handle clamp make possible the use of many different size and type of graphite moulds.
- Clamp Type “HCC” for nominal size mould 3-1/8” x 3-1/8”

square and distance between rod 2-5/16”
- Clamp Type “HCD” for nominal size mould 4” x 4” square and
distance between rod 3”
- Chain support “HCX”
- Clamp Type “HCP” support are used to hold a mould in

position on horizontal or vertical Pipe o Railway
- Clamp Type “HCR” for Railway mould
- Clamp type “HCF” for Railway mould
- Clamp type ‘HCC-Y’’HCD-Y’ For Beam Suport
Page 14
Trouble Shooting Guide
Problem Probable Cause Correction To Make
Leaking of Exothermic liquid from Replace mould or if only worn around conductor
the Graphite Mould near Cavity opening, use Sealing Compound around
side. conductor where conductor passes from Mould.
Please check the Mould / Mould Box / Quotation
Use of wrong size Exothermic
File and tally the amount of Powder require per
Powder cartridge for mould.
Joint. Every Tube consisting of different grams
Exothermic Powder has different chemical
composition.
Too much spillage of Exothermic Carefully open the Exothermic Powder Tube and
Insuﬃcient metal to powder while pouring in Graphite ensure that the Powder to be poured in the
make weld. Mould. Graphite Mould only without any Spillage.
i) Replace with correct mould if have.

ii) If Conductor not going Smoothly than use Glass
Paper and rub gently at Weld Cavity ensuring equal
rubbing on both side of Cavity.
Wrong mould for conductor being iii) If Conductor goes very easily and Liquid Pouring
used. out of Mould even after using of Sealing Compound
than use Copper Foil and ensure the Conductor and
Hole gap not more than 0.3mm
Remove set screw between the handles of the

Handle clamps not properly mould and adjust handle tension by backing out
adjusted. the eye bolt.
Mould does not close Dirt or Slag stuck in the edge of the Clean mould thoroughly between connections.
tightly causing weld metal Mould or near the Weld Cavity
to leak out.
Bent or out of round cable. Straighten or cut out bad section of cable.
Remove set screw between the handles of the

Handle clamps will not Handle clamps not properly mould and adjust handle tension by backing out
lock or closed. adjusted. the eye bolt.
Pre heat mould to above 220˚ F with a propane
Moisture in mould. torch.
Pre heat conductors with propane torch then use a
clean wire brush on conductor to remove any
Oil, grease, moisture or foreign residue left on conductors. If welding to cast iron or
Excessively high weld, material on conductors. steel surface, weld area must be cleaned down to
bubbly or gassy with wire brush to remove rust
appearance, poor weld.
Use of wrong size Exothermic Please check the Mould / Mould Box / Quotation File
Powder cartridge for mould. and tally the amount of Powder require per Joint.
Sealing Compound Appearance in Take special precautions to keep duct seal out of
side weld Cavity weld cavity.
Weld powder caught moisture Replace with fresh, dry weld powder.
Mould worn or disc is cracked Replace mould.
allowing powder to leak into mould
Exothermic Weld Powder cavity.
spills from the Mould Forgot to use steel disc or did not
near Cavity Make sure disc is seated at bottom of crucible
seat it properly at bottom of before pouring the powder into crucible.
crucible.
Page 15
Trouble Shooting Guide continuation……
Problem Probable Cause Correction To Make
Insuﬃcient starting powder pours in Place at least half of the Starting Powder from the Lock
the Mould or at the top of Mould Lid. Bag provided in bottom of Exo Powder Tube.
Flint ignitor shooting not giving enough Replace flint ignitor.

Cannot ignite powder. spark. P.N – Flint ignite gives average 80 Sparks only.
Use mould cleaner brush provided.

Improper cleaning of mould. P.N – Use Soft Brush to clean Weld Cavity
Mould wearing out too fast. Mould cleaning brush to Clean Mould Crucible
Don’t Use Wire Brush for Cleaning Moulds
(Not Making enough Joint
recommended by us)
Bent or out of round cable causes Be caution when closing mould. Does not force mould
damage and premature wear of the to shut around bent, twisted or out of round
mould. conductors
Exothermic Liquid spilling out from Use more Sealing Compound at the Bottom where
the Bottom where Rod is Placed the Rod is Placed and ensure that Exothermic Liquid
Vertically not Spilling. In case if spilling again than Use Copper
Poor weld to ground rod. Foil and Cover with Rod and ensure Graphite Mould
have tight grip to Rod
Pre heat conductors with propane torch then use a clean

Moisture or Rust on cable or ground wire brush on conductors and Rod to remove any residue /
rod. rust / dirt left on conductors.
Clean the Steel Surface properly with Wire Brush and
Improperly cleaned area on steel. ensure no rust and dirt on the Surface.
Pre heat conductors with propane torch then use a clean
Moisture or contaminant on cable or wire brush on conductors to remove any residue left on
Weld not sticking to Steel steel surface. conductors.
Surface
Position cable in mould in accordance with directions for
Cable is improperly positioned in mould, mould. If directions are not available, position top of
blocking the flow of weld metal. cable in the centre of where the liquid weld metal hits the
steel.
Cable pulls out of mould Cables are either twisted or under Use our recommended cable clamp or other method to
when it is fired. tension. remove tension. Cut out severely twisted cable.
Page 16
CC1
Conductor Size Weld Powder Graphite Mould Handle Clamp
A mm2 B mm2 LW# Type Type
10 10 25 CC1-C-10 HCC
16 16 32 CC1-C-16 HCC
25 25 32 CC1-C-25 HCC
35 35 32 CC1-C-35 HCC
25 32 CC1-C-3525 HCC
ø 8 mm
50
ø 8 mm
50
45
45
CC1-C-8SC
CC1-C-50
HCC
HCC
Cable to Cable Connection (CC)
35 45 CC1-C-5035 HCC GRAPHITE MOULD Type-CC1
25 32 CC1-C-5025 HCC
ø 10 mm ø 10 mm 65 CC1-C-10SC HCC
70 70 65 CC1-C-70 HCC Horizontal End to End
50 65 CC1-C-7050 HCC
35 45 CC1-C-7035 HCC
Cable Joint-Straight Joint
25 45 CC1-C-7025 HCC
95 95 90 CC1-C-95 HCC
70 90 CC1-C-9570 HCC
50 65 CC1-C-9550 HCC
A
35 65 CC1-C-9535 HCC
25 65 CC1-C-9525 HCC
107 107 90 CC1-C-107 HCC
120 120 115 CC1-C-120 HCC
95 115 CC1C-12095 HCC
70 115 CC1-C-12070 HCC
50 90 CC1-C-12050 HCC
35 90 CC1-C-12035 HCC
150 150 115 CC1-C-150 HCC
120
95
115
115
CC1-C-150120
CC1-C-15095
HCC
HCC
B
70 90 CC1-C-15070 HCC
50 90 CC1-C-15050 HCC
185 240 200 CC1-C-185240 HCC
185 150 CC1-C-185 HCC
150 150 CC1-C-185150 HCC
120 150 CC1-C-185120 HCC
95 115 CC1-C-18595 HCC
70 115 CC1-C-18570 HCC
240 240 200 CC1-C-240 HCC
185 200 CC1-C-240185 HCC
150 200 CC1-C-240150 HCC
120 200 CC1-C-240120 HCC
95 150 CC1-C-24095 HCC
70 150 CC1-C-24070 HCC
300 300 250 CC1-C-300 HCC
240 250 CC1-C-300240 HCC
185 250 CC1-C-300185 HCC
150 200 CC1-C-300150 HCC
120 200 CC1-C-300120 HCC
95 200 CC1-C-30095 HCC
400 400 2x150 CC1-D-400 HCD
300 2x150 CC1-D-400300 HCD
240 2x150 CC1-D-400240 HCD
185 2x150 CC1-D-400185 HCD
150 2x150 CC1-D-400150 HCD
120 2x150 CC1-D-400120 HCD
500 500 2x200 CC1-D-500 HCD
400 2x200 CC1-D-500400 HCD
300 2x200 CC1-D-500300 HCD
240 2x200 CC1-D-500240 HCD
185 2x200 CC1-D-500185 HCD
150 2x200 CC1-D-500150 HCD
Note :
2 x 150 Means use weld powder 150 grams x 2 tubes for one time connection
Special can be requested

http://www.leeweld.com
Page M - 1
CC2
10 10 32 CC2-C-1010 HCC
16 16 45 CC2-C-1616 HCC
25 25 45 CC2-C-2525 HCC
ø 5.6 mm ø 5.6 mm 45 CC2-C-5.6SC5.6SC HCC
35 35 45 CC2-C-3535 HCC
ø 8 mm
25
ø 8 mm
45
65
CC2-C-3525
CC2-C-8SC8SC
HCC
HCC
50 240 90 CC2-C-50240 HCC GRAPHITE MOULD Type-CC2
50 90 CC2-C-5050 HCC
35 45 CC2-C-5035 HCC
25 45 CC2-C-5025 HCC Horizontal Cable Tap
ø 10 mm ø 10 mm 90 CC2-C-10SC10SC HCC
70 70 90 CC2-C-7070 HCC to HoriZontal Cable Run-T Joint
50 90 CC2-C-7050 HCC
35 45 CC2-C-7035 HCC
25 45 CC2-C-7025 HCC
95 150 150 CC2-C-95150 HCC A
95 115 CC2-C-9595 ** HCC
70 90 CC2-C-9570 HCC
50 90 CC2-C-9550 HCC
35 90 CC2-C-9535 HCC
25 90 CC2-C-9525 HCC
120 120 150 CC2-C-120120 HCC
95 150 CC2-C-12095 HCC A
70 90 CC2-C-12070 HCC B
50 90 CC2-C-12050 HCC
35 90 CC2-C-12035 HCC
25 90 CC2-C-12025 HCC
150 150 200 CC2-C-150150 HCC
120 150 CC2-C-150120 HCC
95 150 CC2-C-15095 HCC
50 90 CC2-C-15050 HCC
35 90 CC2-C-15035 HCC
25 90 CC2-C-15025 HCC
185 240 200 CC2-C-185240 HCC
185 200 CC2-C-185185 HCC
150 200 CC2-C-185150 HCC
120 200 CC2-C185120 HCC
95 150 CC2-C-18595 HCC
70 90 CC2-C-18570 HCC
50 90 CC2-C-18550 HCC
35 90 CC2-C-18535 HCC
25 90 CC2-C-18525 HCC
240 240 2x150 CC2-C-240240 HCC
185 200 CC2-C-240185 HCC **
150 200 CC2-C-240150 HCC
120 200 CC2-C-240120 HCC
95 150 CC2-C-24095 HCC
70 90 CC2-C-24070 HCC
50 90 CC2-C-24050 HCC
35 90 CC2-C-24035 HCC
25 90 CC2-C-24025 HCC
300 300 2x200 CC2-D-300300 HCD
240 2x200 CC2-D-300240 HCD
185 250 CC2-C-300185 HCC
150 200 CC2-C-300150 HCC
120 150 CC2-C-300120 HCC
95 150 CC2-C-30095 HCC
70 150 CC2-C-30070 HCC
50 150 CC2-C-30050 HCC Note :
35 150 CC2-C-30035 HCC 2 x 150 Means use weld powder 150 grams x 2 tubes for one time connection
25 150 CC2-C-30025 HCC 2 x 200 Means use weld powder 200 grams x 2 tubes for one time connection

Page M - 2
CC4
10 10 32 CC4-C-1010 HCC
16 16 45 CC4-C-1616 HCC
25 25 45 CC4-C-2525 HCC
35 35 65 CC4-C-3535 HCC
25 65 CC4-C-3525 HCC
ø 8 mm
50
ø 8 mm
50
90
90
CC4-C-8SC8SC
CC4-C-5050
HCC
HCC
25 90 CC4-C-5025 HCC
70 70 115 CC4-C-7070 HCC Horizontal to
50 115 CC4-C-7050 HCC
35 115 CC4-C-7035 HCC horizontal cable cross
25 115 CC4-C-7025 HCC
95 95 150 CC4-C-9595 HCC
70 150 CC4-C-9570 HCC
50 115 CC4-C-9550 HCC
35 115 CC4-C-9535 HCC
25 115 CC4-C-9525 HCC
120 120 200 CC4-C-120120 HCC
95 200 CC4-C-12095 HCC
70 150 CC4-C-12070 HCC
50 150 CC4-C-12050 HCC
35 115 CC4-C-12035 HCC
25 115 CC4-C-12025 HCC
150 150 250 CC4-C-150150 HCC
120 250 CC4-C-150120 HCC
95 200 CC4-C-15095 HCC
70 150 CC4-C15070 HCC
50 150 CC4-C15050 HCC
35 115 CC4-C-15035 HCC
25 115 CC4-C-15025 HCC
185 185 2 x 150 CC4-D-185185 HCD
150 250 CC4-C-185150 HCC
120 250 CC4-C-185120 HCC
95 200 CC4-C-18595 HCC
70 200 CC4-C-18570 HCC
50 200 CC4-C-18550 HCC
35 150 CC4-C-18535 HCC
25 150 CC4-C-18525 HCC
240 240 2 x 250 CC4-D-240240 HCD
185 2 x 200 CC4-D-240185 HCD
150 2 x 200 CC4-D-240150 HCD
120 2 x 150 CC4-C-240120 HCC
95 2 x 150 CC4-C-24095 HCC
70 250 CC4-C-24070 HCC
50 250 CC4-C-24050 HCC
300 300 3 x 200 CC4-D-300300 HCD
240 3 x 200 CC4-D-300240 HCD
185 2 x 250 CC4-D-300185 HCD
150 2 x 250 CC4-D-300150 HCD
120 2 x 200 CC4-D-300120 HCD
95 2 x 200 CC4-D-30095 HCD
Note :

Page M - 3
10 10 45 CC6-C-1010 HCC
16 16 45 CC6-C-1616 HCC
25 25 45 CC6-C-2525 HCC
35 35 65 CC6-C-3535 HCC
25 65 CC6-C-3525 HCC
50 50 90 CC6-C-5050 HCC Cable to Cable Connection (CC)
35 65 CC6-C-5035 HCC
70 70 115 CC6-C-7070 HCC
50 115 CC6-C-7050 HCC
35 90 CC6-C-7035 HCC Cable to Cable Horizontal
25 90 CC6-C-7025 HCC
95 95 150 CC6-C-9595 HCC parallel Cable tap
70 115 CC6-C-9570 HCC
50 115 CC6-C-9550 HCC
35 115 CC6-C-9535 HCC
120 120 200 CC6-C-120120 HCC
95 200 CC6-C-12095 HCC
70 150 CC6-C-12070 HCC
50 115 CC6-C-12050 HCC
150 150 250 CC6-C-150150 HCC
120 250 CC6-C-150120 HCC
95 200 CC6-C-15095 HCC
A
70 150 CC6-C-15070 HCC B
50 150 CC6-C-15050 HCC
185 185 2 x 150 CC6-D-185185 HCD
150 2 x 150 CC6-D-185150 HCD
120 250 CC6-C-185120 HCC
95 200 CC6-D-18595 HCD B
70 200 CC6-C-18570 HCC
240 240 2 x 200 CC6-D-240240 HCD
185 2 x150 CC6-D-240185 HCD
150 2 x 150 CC6-D-240150 HCD
120 250 CC6-D-240120 HCD
300 300 2 x 250 CC6-D-300300 HCD
240 2 x 250 CC6-D-300240 HCD
185 2 x 200 CC6-D-300185 HCD
150 2 x 150 CC6-D-300150 HCD
Note :

Page M - 4
10 10 45 CC7-C-1010 HCC
16
25
16
25
45
45
CC7-C-1616
CC7-C-2525
HCC
HCC
35 35
25
65
65
CC7-C-3535
CC7-C-3525
HCC
HCC
GRAPHITE MOULD Type-CC7
50 50 90 CC7-C-5050 HCC
35 90 CC7-C-5035 HCC Cable to Cable
25 65 CC7-C-5025 HCC
ø 10 mm ø 10 mm 115 CC7-C-10SC10SC HCC Horizontal parallel
70 70 115 CC7-C-7070 HCC
50 115 CC7-C-7050 HCC thru cables
35 90 CC7-C-7035 HCC
25 90 CC7-C-7025 HCC
95 95 150 CC7-C-9595 HCC
70 150 CC7-C-9570 HCC A
50 115 CC7-C-9550 HCC
35 115 CC7-C-9535 HCC
120 120 200 CC7-C120120 HCC
95 200 CC7-C-12095 HCC
70 150 CC7-C-12070 HCC
50 150 CC7-C-12050 HCC A
150 150 2 x 150 CC7-D-150150 HCD
120 250 CC7-C-150120 HCC
95 200 CC7-C-15095 HCC
70 150 CC7-C-15070 HCC B
185 185 2 x 150 CC7-D-185185 HCD
150 2 x 150 CC7-D-185150 HCD
120 250 CC7-C-185120 HCC
95 200 CC7-C-18595 HCC
240 240 2 x 200 CC7-E-240240 HCD
185 2 x 150 CC7-D-240185 HCD
150 2 x 150 CC7-D-240150 HCD
B
120 250 CC7-D-240120 HCD
300 300 2 x 250 CC7-E-300300 HCD
240 2 x 250 CC7-E-300240 HCD
185 2 x 200 CC7-E-300185 HCD
150 2 x 150 CC7-E-300150 HCD
Note :

Page M - 5
25 25 65 CC11-M-2525 HCC
35 35 90 CC11-M-3535 HCC
25 90 CC11-M-3525 HCC
50 50 150 CC11-M-5050 HCC
35 115 CC11-M-5035 HCC
70
25
70
115
200
CC11-M-5025
CC11-M-7070
HCC
HCC
50 200 CC11-M-7050 HCC GRAPHITE MOULD Type-CC11
35 150 CC11-M-7035 HCC
95 95 250 CC11-M-9595 HCC
70 200 CC11-M-9570 HCC Horizontal cable to
50 200 CC11-M-9550 HCC
35 150 CC11-M-9535 HCC Horizontal cable cross
107 107 250 CC11-M-107107 HCC
120 120 2 x 150 CC11-M-120120 HCC
95 2 x 150 CC11-M-12095 HCC
70 250 CC11-M-12070 HCC
50 250 CC11-M-12050 HCC
35 200 CC11-M-12035 HCC
150 150 2 x 200 CC11-M-150150 HCC
A
120 2 x 200 CC11-M-150120 HCC
95 2 x 150 CC11-M-15095 HCC
70 250 CC11-M-15070 HCC
50 250 CC11-M-15050 HCC
35 150 CC11-M-15035 HCC
185 185 2 x 250 CC11-V-185185 HCD
150 2 x 250 CC11-V-185150 HCD
120 2 x 250 CC11-V-185120 HCD
95 2 x 200 CC11-V-18595 HCD
70 2 x 150 CC11-M-18570 HCC
50 250 CC11-M-18550 HCC
35 200 CC11-M-18535 HCC
240 240 3 x 200 CC11-V-240240 HCD B
185 3 x 200 CC11-V-240185 HCD
150 3 x 200 CC11-V-240150 HCD
120 3 x 200 CC11-V-240120 HCD
95 2 x 250 CC11-V-24095 HCD
70 2 x 250 CC11-V-24070 HCD
50 2 x 200 CC11-V-24050 HCD
300 300 3 x 250 CC11-V-300300 HCD
240 3 x 250 CC11-V-300240 HCD
185 3 x 200 CC11-V-300185 HCD
150 3 x 200 CC11-V-300150 HCD
120 2 x 250 CC11-V-300120 HCD
95 2 x 250 CC11-V-30095 HCD
Note :

Page M - 6
10
16
10
16
45
45
CC13-C-1010
CC13-C-1616
HCC
HCC
25 25 45 CC13-C-2525 HCC GRAPHITE MOULD Type-CC13
35 35 65 CC13-C-3535 HCC
25 65 CC13-C-3525 HCC
50 50 90 CC13-C-5050 HCC Cable to Cable
35 65 CC13-C-5035 HCC
25 65 CC13-C-5025 HCC Horizontal parallel
70 70
50
115
115
CC13-C-7070
CC13-C-7050
HCC
HCC
Cable tap (side by side)
35 90 CC13-C-7035 HCC
25 90 CC13-C-7025 HCC
95 95 150 CC13-C-9595 HCC
70 115 CC13-C-9570 HCC
50 115 CC13-C-9550 HCC
A
35 115 CC13-C-9535 HCC
120 120 200 CC13-C-120120 HCC
95 200 CC13-C-12095 HCC
70 150 CC13-C-12070 HCC
50 115 CC13-C-12050 HCC A
150 150 250 CC13-C-150150 HCC
120 250 CC13-C-150120 HCC
95 200 CC13-C-15095 HCC
70 150 CC13-C15070 HCC
50 150 CC13-C-15050 HCC
185 185 2 x 150 CC13-D-185185 HCD
150 2 x 150 CC13-D-185150 HCD
120 250 CC13-C-185120 HCC B
95 200 CC13-C-18595 HCC
70 200 CC13-C-18570 HCC
240 240 2 x 200 CC13-D-240240 HCD
185 2 x 150 CC13-D-240185 HCD
150 2 x 150 CC13-D-240150 HCD
120 250 CC13-C-240120 HCC
300 300 2 x 250 CC13-E-300300 HCD
240 2 x 250 CC13-E-300240 HCD
185 2 x 200 CC13-E-300185 HCD
150 2 x 150 CC13-E-300150 HCD
Note :

Page M - 7
Cable to Cable
Horizontal end to end 90o

95 95 90 CC26-C-9595 HCC
120 120 115 CC26-C-120120 HCC B
150 150 115 CC26-C-150150 HCC
185 185 150 CC26-C-185185 HCC
400 400 2 x 150 CC26-D-400400 HCD
Note :
B
240 240 200 CC27-C-240240 HCC

Cable to Cable
240 95 150 CC27-C-24095 HCC Vertical end to
240 240 200 CC27-C-240240 HCC
Horizontal end 90o

Page M - 8
25 25 65 CC34-CR-2525 HCC
35 35 115 CC34-CR-3535 HCC
25 90 CC34-CR-3525 HCC Cable to Cable Connection (CC)
ø 8 mm ø 8 mm 115 CC34-CR-8SC8SC HCC
50 50 150 CC34-CR-5050 HCC GRAPHITE MOULD Type-CC34
35 115 CC34-CR-5035 HCC
25 115 CC34-CR-5025 HCC
ø 10 mm ø 10 mm 150 CC34-CR-10SC10SC HCC Cable to Cable Vertical parllel
70 70 150 CC34-CR-7070 HCC
50 150 CC34-CR-7050 HCC thru cables (side by side)
35 150 CC34-CR-7035 HCC
25 115 CC34-CR-7025 HCC
95 95 250 CC34-CR-9595 HCC
70 250 CC34-CR-9570 HCC
50 200 CC34-CR-9550 HCC
35 200 CC34-CR-9535 HCC
25 150 CC34-CR-9525 HCC
120 120 2 x 200 CC34-DR-120120 HCD
A
95 250 CC34-CR-12095 HCC B
70 250 CC34-CR-12070 HCC
50 250 CC34-CR-12050 HCC
35 200 CC34-CR-12035 HCC
25 200 CC34-CR-12025 HCC
150 150 2 x 200 CC34-DR-150150 HCD
120 2 x 200 CC34-DR-150120 HCD
95 2 x 150 CC34-DR-15095 HCD
185 185 2 x 250 CC34-DR-185185 HCD A
150 2 x 250 CC34-DR-185150 HCD B
120 2 x 200 CC34-DR-185120 HCD
95 2 x 150 CC34-DR-18595 HCD
240 240 3 x 250 CC34-DR-240240 HCD
185 3 x 250 CC34-DR-240185 HCD
150 3 x 250 CC34-DR-240150 HCD
120 3 x 250 CC34-DR-240120 HCD
300 300 3 x 250 CC34-DR-300300 HCD
240 3 x 250 CC34-DR-300240 HCD
185 3 x 250 CC34-DR-300185 HCD
150 3 x 250 CC34-DR-300150 HCD
Note :

Page M - 9
A
CABLE to BAR Connection (CB)

GRAPHITE MOULD Type-CBL1
Cable to Copper Lug

Horizontal cable tap
to copper lug
Conductor Size Copper Lug size Weld Powder Graphite Mould Handle Clamp
A mm2 B mm (W x T) LW# Type Type
10 25 x 3 32 CBL1-C-10253L HCC
16 25 x 3 32 CBL1-C-16253L HCC
25 x 5 32 CBL1-C-16255L HCC
25 25 x 3 32 CBL1-C-25253L HCC
25 x 5 32 CBL1-C-25255L HCC
25 x 6 32 CBL1-C-25256L HCC
38 x 6 65 CBL1-C-25386L HCC
35 25 x 3 32 CBL1-C-35253L HCC
25 x 5 32 CBL1-C-35255L HCC
25 x 6 32 CBL1-C-35256L HCC
38 x 6 65 CBL1-C-35386L HCC
50 25 x 3 45 CBL1-C-50253L HCC
25 x 5 45 CBL1-C-50255L HCC
25 x 6 45 CBL1-C-50256L HCC
38 x 6 65 CBL1-C-50386L HCC
70 25 x 3 45 CBL1-C-70253L HCC
25 x 5 65 CBL1-C-70255L HCC
25 x 6 65 CBL1-C-70256L HCC
38 x 6 115 CBL1-C-70386L HCC
95 25 x 5 65 CBL1-C-95255L HCC
25 x 6 65 CBL1-C-95256L HCC
38 x 6 115 CBL1-C-95386L HCC
120 25 x 5 65 CBL1-C-120255L HCC
25 x 6 65 CBL1-C-120256L HCC
38 x 6 115 CBL1-C-120386L HCC
150 25 x 6 90 CBL1-C-150256L HCC
38 x 6 115 CBL1-C-150386L HCC
185 38 x 6 115 CBL1-C-185386L HCC
240 40 x 6 150 CBL1-C-240406L HCC

Page M - 10
Conductor Size Bar size Weld Powder Graphite Mould Handle Clamp
10 20 x 2 32 CB1-C-10202 HCC
16 20 x 2
20 x 3
32
32
CB1-C-16202
CB1-C-16203
HCC
HCC
25 x 3 45 CB1-C-16253 HCC GRAPHITE MOULD Type-CB1
25 20 x 2 32 CB1-C-25202 HCC
20 x 3 45 CB1-C-25203 HCC
25 x 3 45 CB1-C-25253 HCC Horizontal Cable to Bus bar End to
35 20 x 2 32 CB1-C-35202 HCC
20 x 3 45 CB1-C-35203 HCC End Straight Joint
25 x 3 45 CB1-C-35253 HCC
ø 8 mm 20 x 3 45 CB1-C-8SC203 HCC
25 x 3 65 CB1-C-8SC253 HCC
50 20 x 2 45 CB1-C-50202 HCC
20 x 3 45 CB1-C-50203 HCC
25 x 3 65 CB1-C-50253 HCC
A
ø 10 mm 25 x 3 65 CB1-C-10SC253 HCC
25 x 4 65 CB1-C-10SC254 HCC
25 x 6 65 CB1-C-10SC256 HCC
70 25 x 3 65 CB1-C-70253 HCC
25 x 4 90 CB1-C-70254 HCC
25 x 6 90 CB1-C-70256 HCC
95 25 x 3 90 CB1-C-95253 HCC B
25 x 4 90 CB1-C-95254 HCC
25 x 5 90 CB1-C-95255 HCC
25 x 5 90 CB1-C-95256 HCC
120 25 x 6 90 CB1-C-120253 HCC
25 x 3 90 CB1-C-120254 HCC
25 x 4 115 CB1-C-120255 HCC
25 x 5 115 CB1-C-120256 HCC
30 x 5 115 CB1-C-120305 HCC
50 x 3 115 CB1-C-120503 HCC
50 x 6 150 CB1-C-120506 HCC
150 25 x 6 115 CB1-C-150256 HCC
30 x 5 115 CB1-C-150305 HCC
40 x 5 150 CB1-C-150405 HCC
50 x 3 115 CB1-C-150503 HCC
50 x 4 115 CB1-C-150504 HCC
185 30 x 5 150 CB1-C-185305 HCC
31 x 6 150 CB1-C-185316 HCC
38 x 6 150 CB1-C-185386 HCC
40 x 5 150 CB1-C-185405 HCC
50 x 4 150 CB1-D-185504 HCD
50 x 5 200 CB1-D-185505 HCD
50 x 6 200 CB1-D-185506 HCD
240 50 x 3 200 CB1-D-240503 HCD
50 x 4 200 CB1-D-240504 HCD
50 x 5 200 CB1-D-240505 HCD
50 x 6 2 x 150 CB1-D-240506 HCD
300 50 x 6 2 x 150 CB1-D-300506 HCD
50 x 8 2 x 200 CB1-D-300508 HCD
Note :

Page M - 11
10 20 x 2 25 CB4-C-10202 HCC
16 20 x 2 32 CB4-C-16202 HCC
20 x 3 32 CB4-C-16203 HCC CABLE to BAR Connection (CB)
25 x 3 32 CB4-C-16253 HCC
25 20 x 2 25 CB4-C-25202 HCC
GRAPHITE MOULD Type-CB4
20 x 3 32 CB4-C-25203 HCC
25 x 3 32 CB4-C-25253 HCC
35 20 x 2 32 CB4-C-35202 HCC Horizontal Cable Tap
20 x 3
25 x 3
45
45
CB4-C-35203
CB4-C-35253
HCC
HCC
to Horizontal Bus bar
25 x 6 65 CB4-C-35256 HCC
2x35 25 x 6 115 CB4-C-3535256 HCC
ø 8 mm 25 x 2 45 CB4-C-8SC252 HCC
25 x 3 45 CB4-C-8SC253 HCC
50 20 x 3 45 CB4-C-50203 HCC
25 x 2 45 CB4-C-50252 HCC
25 x 3 45 CB4-C-50253 HCC
B
25 x 4 65 CB4-C-50254 HCC
25 x 6 65 CB4-C-50256 HCC
ø 10 mm 25 x 3 65 CB4-C-10SC253 HCC
25 x 4 65 CB4-C-10SC254 HCC
70 25 x 3 65 CB4-C-70253 HCC
25 x 4 65 CB4-C-70254 HCC
25 x 6 90 CB4-C-95256 HCC
95 25 x 3 90 CB4-C-95253 HCC
25 x 4 90 CB4-C-95254 HCC
25 x 5 90 CB4-C-95255 HCC A
25 x 6 115 CB4-C-95256 HCC
120 25 x 3 90 CB4-C-120253 HCC
25 x 5 90 CB4-C-120255 HCC
25 x 6 115 CB4-C-120256 HCC
30 x 5 115 CB4-C-120305 HCC
50 x 6 115 CB4-C-120506 HCC
150 25 x 6 115 CB4-C-150256 HCC
30 x 5 115 CB4-C-150305 HCC
40 x 5 150 CB4-C-150405 HCC
185 25 x 3 150 CB4-C-185253 HCC
30 x 5 150 CB4-C-185305 HCC
40 x 5 150 CB4-C-185405 HCC
50 x 5 150 CB4-C-185505 HCC
50 x 6 150 CB4-C-185506 HCC
240 50 x 5 200 CB4-C-240505 HCC
50 x 6 250 CB4-C-240506 HCC
300 50 x 6 2 x 150 CB4-D-300506 HCD
50 x 8 2 x 200 CB4-D-300508 HCD
Note :

Page M - 12
10 20 x 2 45 CB5-C-10202 HCC
16 20 x 2 45 CB5-C-16202 HCC
20 x 3 45 CB5-C-16203 HCC GRAPHITE MOULD Type-CB5
25 x 3 65 CB5-C-16253 HCC
25 20 x 2 45 CB5-C-25202 HCC
20 x 3
25 x 3
45
65
CB5-C-25203
CB5-C-25253
HCC
HCC
Horizontal Bus bar tap
35 20 x 2 45 CB5-C-35202 HCC to Horizontal cable run
20 x 3 45 CB5-C-35203 HCC
25 x 3 65 CB5-C-35253 HCC
ø 8 mm 25 x 2 65 CB5-C-8SC252 HCC
25 x 3 65 CB5-C-8SC253 HCC
50 20 x 3 65 CB5-C-50203 HCC
25 x 2 65 CB5-C-50252 HCC
25 x 3 65 CB5-C-50253 HCC
B
ø 10 mm 25 x 3 115 CB5-C-10SC253 HCC
25 x 4 150 CB5-C-10SC253 HCC
70 25 x 3 90 CB5-C-70253 HCC
25 x 4 115 CB5-C-70254 HCC
25 x 6 115 CB5-C-70256 HCC A
95 25 x 4 150 CB5-C-95254 HCC
25 x 5 150 CB5-C-95255 HCC
25 x 6 150 CB5-C-95256 HCC
120 25 x 5 150 CB5-C-95255 HCC
25 x 6 150 CB5-C-95255 HCC
30 x 5 200 CB5-C-120305 HCC
150 25 x 6 200 CB5-C-150256 HCC
30 x 5 200 CB5-C-150305 HCC
40 x 5 250 CB5-C-150405 HCC
185 30 x 5 250 CB5-C-185305 HCC
40 x 5 250 CB5-C-185405 HCC
50 x 5 2 x 150 CB5-D-185505 HCD
240 30 x 5 250 CB5-C-240305 HCC
40 x 5 250 CB5-C-240405 HCC
50 x 5 2 x 150 CB5-D-240505 HCD
50 x 6 2 x 200 CB5-D-240506 HCD
300 50 x 6 2 x 250 CB5-E-300506 HCD
50 x 8 2 x 250 CB5-E-300508 HCD
Note :

Page M - 13
35 40 x 5 200 CB29-E-35405 HCC
40 x 6 250 CB29-E-35406 HCC
50 x 6 250 CB29-E-35506 HCC
50 x 8 250 CB29-E-35508 HCC
50 x 12 2 x 150 CB29-J-355012 HCD CABLE to BAR Connection (CB)
50 40 x 5 2 x 150 CB29-J-50405 HCD
40 x 6 2 x 200 CB29-J-50406 HCD
50 x 6 2 x 200 CB29-J-50506 HCD
50 x 8 2 x 200 CB29-J-50508 HCD
50 x 12 2 x 250 CB29-J-505012 HCD Horizontal Bus bar
70 40 x 5
40 x 6
2 x 150
2 x 200
CB29-J-70405
CB29-J-70406
HCD
HCD
to Vertical Cable cross
50 x 6 2 x 200 CB29-J-70506 HCD
50 x 8 2 x 200 CB29-J-70508 HCD
50 x 12 2 x 250 CB29-J-705012 HCD
95 40 x 5 2 x 200 CB29-J-95405 HCD
40 x 6 2 x 250 CB29-J-95406 HCD
50 x 6 2 x 250 CB29-J-95506 HCD
50 x 8 2 x 250 CB29-J-95508 HCD A
50 x 12 3 x 200 CB29-J-955012 HCD
120 40 x 5 2 x 200 CB29-J-120405 HCD
40 x 6 2 x 250 CB29-J-120406 HCD
50 x 6 2 x 250 CB29-J-120506 HCD
50 x 8 2 x 250 CB29-J-120508 HCD
50 x 12 3 x 200 CB29-J-1205012 HCD
150 40 x 5 2 x 200 CB29-J-150405 HCD
40 x 6 2 x 250 CB29-J-150406 HCD
50 x 6 2 x 250 CB29-J-150506 HCD
50 x 8 2 x 250 CB29-J-150508 HCD
50 x 12 3 x 200 CB29-J-1505012 HCD
185 40 x 5 2 x 200 CB29-J-185405 HCD
40 x 6 2 x 250 CB29-J-185406 HCD
B
50 x 6 2 x 250 CB29-J-185506 HCD
50 x 8 2 x 250 CB29-J-185508 HCD
50 x 12 3 x 200 CB29-J-1855012 HCD
240 40 x 5 2 x 200 CB29-J-240405 HCD
40 x 6 2 x 250 CB29-J-240406 HCD
50 x 6 2 x 250 CB29-J-240506 HCD
50 x 8 2 x 250 CB29-J-240508 HCD
50 x 12 3 x 200 CB29-J-2405012 HCD
300 40 x 5 2 x 250 CB29-J-300405 HCD
40 x 6 3 x 200 CB29-J-300406 HCD
50 x 6 3 x 200 CB29-J-300506 HCD
50 x 8 3 x 200 CB29-J-300508 HCD
50 x 12 3 x 250 CB29-J-3005012 HCD
Note :

Page M - 14
CB32
A

Vertical Cable run to

A mm2 B mm (W x T) LW# Type Type Horizontal Bus Bar end
120 506 200 CB32-E-120506 HCD
CB34
A
Cable to Bar Connection (CB)
A mm2 LW# Type Type Horizontal cable to
16
25
25 CB34-C-16 HCC Singnal reference ground grid
32 CB34-C-25 HCC
35 32 CB34-C-35 HCC

Page M - 15
Rod Size Conductor Weld Powder Graphite Mould Handle Clamp
A mm Inch B mm2 LW# Type Type
12.7 1/2 10 65 CR1-C-12710 HCC
16 65 CR1-C-12716 HCC
ø 5.6 mm 65 CR1-C-1275.6SC HCC
25 65 CR1-C-12725 HCC Cable to Ground Rod
35 65 CR1-C-12735 HCC
ø 8 mm 65 CR1-C-1278SC HCC Connection (CR)
50
ø 10 mm
65
65
CR1-C-12750
CR1-C-12710SC
HCC
HCC
GRAPHITE MOULD Type-CR1
70 90 CR1-C-12770 HCC
95 90 CR1-C-12795 HCC
120 90 CR1-C-127120 HCC Horizontal cable end
150 115 CR1-C-127150 HCC to Vertical ground rod end
185 115 CR1-C-127185 HCC
14.2 5/8 10 65 CR1-C-14210 HCC
16 65 CR1-C-14216 HCC
ø 5.6 mm 65 CR1-C-1425.6SC HCC
25 65 CR1-C-14225 HCC
35 90 CR1-C-14235 HCC
ø 8 mm 90 CR1-C-1428SC HCC
50 90 CR1-C-14250 HCC
70 90 CR1-C-14270 HCC
B
95 90 CR1-C-14295 HCC
120 90 CR1-C-142120 HCC
150 115 CR1-C-142150 HCC
185 150 CR1-C-142185 HCC
240 150 CR1-C-142240 HCC
17.2 3/4 10 65 CR1-C-17210 HCC
16 65 CR1-C-17216 HCC
25 65 CR1-C-17225 HCC
35 65 CR1-C-17235 HCC
A
50 90 CR1-C-17250 HCC
70 90 CR1-C-17270 HCC
95 90 CR1-C-17295 HCC
120 90 CR1-C-172120 HCC
150 115 CR1-C-172150 HCC
185 150 CR1-C-172185 HCC
240 150 CR1-C-172240 HCC
300 200 CR1-C-172300 HCC

Page M - 16
12.7 1/2 10 90 CR2-C-12710 HCC
16 90 CR2-C-12716 HCC
ø 5.6 mm 90 CR2-C-1275.6SC HCC
25
35
90
90
CR2-C-12725
CR2-C-12735
HCC
HCC
Cable to Ground Rod
ø 8 mm 90 CR2-C-1278SC HCC Connection (CR)
50 90 CR2-C-12750 HCC
ø 10 mm 90 CR2-C-12710SC HCC
70 90 CR2-C-12770 HCC
95 115 CR2-C-12795 HCC
120 150 CR2-C-127120 HCC Horizontal thru cable
150
185
150
200
CR2-C-127150
CR2-C-127185
HCC
HCC
to ground rod
14.2 5/8 10 65 CR2-C-14210 HCC
16 65 CR2-C-14216 HCC
ø 5.6 mm 90 CR2-C-1425.6SC HCC
25 90 CR2-C-14225 HCC
35 90 CR2-C-14235 HCC
50 90 CR2-C-14250 HCC
70 115 CR2-C-14270 HCC
95 115 CR2-C-14295 HCC B
120 150 CR2-C-142120 HCC
150 200 CR2-C-142150 HCC
185 200 CR2-C-142185 HCC
240 250 CR2-C-142240 HCC
17.2 3/4 10 65 CR2-C-17210 HCC
16
25
65
90
CR2-C-17216
CR2-C-17225
HCC
HCC
A
35 90 CR2-C-17235 HCC
50 115 CR2-C-17250 HCC
70 115 CR2-C-17270 HCC
95 115 CR2-C-17295 HCC
120 150 CR2-C-172120 HCC
150 200 CR2-C-172150 HCC
185 200 CR2-C-172185 HCC
240 250 CR2-C-172240 HCC
300 2 x 150 CR2-D-172300 HCD
Note :

Page M - 17
12.7 1/2 10 90 CR3-CH-12710 HCC
16 90 CR3-CH-12716 HCC
25 90 CR3-CH-12725 HCC
35 90 CR3-CH-12735 HCC
ø 8 mm 115 CR3-CH-1278SC HCC Cable to Ground Rod
50 115 CR3-CH-12750 HCC
ø 10 mm 115 CR3-CH-12710SC HCC Connection (CR)
70
95
115
115
CR3-CH-12770
CR3-CH-12795
HCC
HCC
120 150 CR3-CH-127120 HCC
150 200 CR3-CH-127150 HCC
185 200 CR3-CH-127185 HCC Horizontal thru cable
14.2 5/8 10 90 CR3-CH-14210 HCC to side of vertical ground rod
16 90 CR3-CH-14216 HCC
25 90 CR3-CH-14225 HCC
35 90 CR3-CH-14235 HCC
ø 8mm 115 CR3-CH-1428SC HCC
50 115 CR3-CH-14250 HCC
70 115 CR3-CH-14270 HCC B A
95 115 CR3-CH-14295 HCC
120 150 CR3-CH-142120 HCC
150 200 CR3-CH-142150 HCC
185 250 CR3-CH-142185 HCC
240 2 x 200 CR3-DH-142240 HCD
17.2 3/4 10 90 CR3-CH-17210 HCC
16 90 CR3-CH-17216 HCC
25 90 CR3-CH-17225 HCC
35 90 CR3-CH-17235 HCC
ø 8 mm 115 CR3-CH-1728SC HCC
50 115 CR3-CH-17250 HCC
70 150 CR3-CH-17270 HCC
95 150 CR3-CH-17295 HCC
120 200 CR3-CH-172120 HCC
150 250 CR3-CH-172150 HCC
185 2 x 200 CR3-DH-172185 HCD
240 2 x 200 CR3-DH-172240 HCD
300 3 x 200 CR3-DH-172300 HCD
Note :

Page M - 18
12.7 1/2 25 90 CR17-C-12725 HCC
35 90 CR17-C-12735 HCC
50 115 CR17-C-12750 HCC
70
95
150
200
CR17-C-12770
CR17-C-12795
HCC
HCC
Cable to Ground Rod
120 200 CR17-C-127120 HCC Connection (CR)
14.2 5/8 25 90 CR17-C-14225 HCC
35 115 CR17-C-14235 HCC GRAPHITE MOULD Type-CR17
50 150 CR17-C-14250 HCC
70 200 CR17-C-14270 HCC
95 250 CR17-C-14295 HCC Horizontal run & tap cable
120 2 x 150 CR17-D-142120 HCD
150 2 x 200 CR17-D-142150 HCD
to vertical ground rod
17.2 3/4 25 90 CR17-C-17225 HCC
35 115 CR17-C-17235 HCC
50 150 CR17-C-17250 HCC
70 200 CR17-C-17270 HCC
95 250 CR17-C-17295 HCC
120 2 x 150 CR17-D-172120 HCD
150 2 x 200 CR17-D-172150 HCD
185 2 x 200 CR17-D-172185 HCD
240 3 x 200 CR17-D-172240 HCD
23.1 1 25 115 CR17-C-23125 HCC
35 150 CR17-C-23135 HCC B
50 200 CR17-C-23150 HCC
70 250 CR17-C-23170 HCC
95 2 x 150 CR17-D-23195 HCD
120 2 x 200 CR17-D-231120 HCD
150 2 x 250 CR17-D-231150 HCD
B
185 2 x 250 CR17-D-231185 HCD A
240 3 x 250 CR17-E-231240 HCD
Note :

Page M - 19
CR24
Cable to Ground Rod Connection (CR) B
Horizontal parallel run cable A

to ground rod

12.7 1/2 25 115 CR24-C-12725 HCC
35 115 CR24-C-12735 HCC
50 150 CR24-C-12750 HCC
70 200 CR24-C-12770 HCC
95 250 CR24-CH-12795 HCC
120 2 x 150 CR24-DH-127120 HCD
14.2 5/8 25 115 CR24-C-14225 HCC
35 150 CR24-C-14235 HCC
50 200 CR24-C-14250 HCC
70 250 CR24-C-14270 HCC
95 2 x 150 CR24-DH-14295 HCD
120 2 x 200 CR24-DH-142120 HCD
150 2 x 250 CR24-DH-142150 HCD
185 2 x 250 CR24-DH-142185 HCD
240 3 x 250 CR24-DH-142240 HCD
17.2 3/4 25 115 CR24-C-17225 HCC
35 150 CR24-C-17235 HCC
50 200 CR24-C-17250 HCC
70 250 CR24-CH-17270 HCC
95 2 x 150 CR24-D-17295 HCD
120 2 x 200 CR24-DH-172120 HCD
150 2 x 250 CR24-DH-172150 HCD
185 2 x 250 CR24-DH-172185 HCD
240 2 x 250 CR24-DH-172240 HCD
23.1 1 25 150 CR24-C-23125 HCC
35 200 CR24-C-23135 HCC
50 250 CR24-C-23150 HCC
70 2 x 150 CR24-DH-23170 HCD
95 2 x 200 CR24-DH-23195 HCD
120 2 x 250 CR24-DH-231120 HCD
150 3 x 200 CR24-DH-231150 HCD
185 3 x 200 CR24-DH-231185 HCD
Note :

Page M - 20
A mm
14.2
Rod Size
Inch
5/8
B mm2
10
16
25
Conductor
C mm2
10
16
25
Weld Powder
LW#
65
65
90
Graphite Mould
Type
CR25-C-14210
CR25-C-14216
CR25-C-14225
Handle Clamp
Type
HCC
HCC
HCC
CR25
35
50
35
50
90
115
CR25-C-14235
CR25-C-14250
HCC
HCC
Cable to Ground Rod
70 70 115 CR25-C-14270 HCC Connection (CR)
70 50 115 CR25-C-1427050 HCC
95 95 150 CR25-C-14295 HCC GRAPHITE MOULD Type-CR25
95 70 150 CR25-C-1429570 HCC
95 50 115 CR25-C-1429550 HCC
120 120 150 CR25-C-142120 HCC Horizontal cable tap and run
120 95 150 CR25-C-1421095 HCC
120 70 150 CR25-C-1421070 HCC
to ground rod
120 50 115 CR25-C-1421050 HCC
150 150 200 CR25-C-142150 HCC
150 120 200 CR25-C-142150120 HCC
150 95 200 CR25-C-14215095 HCC
150 70 150 CR25-C-14215070 HCC B
150 50 150 CR25-C-14215050 HCC
185 185 250 CR25-C-142185 HCC
185 95 250 CR25-C-14218595 HCC
185 70 200 CR25-C-14218570 HCC
240 240 2 x 200 CR25-D-142240 HCD
240 95 2 x 200 CR25-D-14224095 HCD
240 70 2 x 150 CR25-D-14224070 HCD
17.2 3/4 10 10 65 CR25-C-17210 HCC
16 16 65 CR25-C-17216 HCC
25
35
25
35
90
90
CR25-C-17225
CR25-C-17235
HCC
HCC C B
50 50 115 CR25-C-17250 HHC
70 70 150 CR25-C-17270 HCC
70 50 150 CR25-C-1727050 HCC
95 95 200 CR25-C-17295 HCC
95 70 200 CR25-C-1729570 HCC
95
120
50
50
150
200
CR25-C-1729550
CR25-C-17212050
HCC
HCC
A
120 70 200 CR25-C-17212070 HCC
120 95 250 CR25-C-17212095 HCC
120 120 250 CR25-C-172120 HCC
150 50 200 CR25-C-17215050 HCC
150 70 200 CR25-C-17215070 HCC
150 95 250 CR25-C-17215095 HCC
150 150 250 CR25-C-172150 HCC
185 70 2 x 150 CR25-D-17218570 HCD
185 95 2 x 150 CR25-D-17218595 HCD
185 185 2 x 150 CR25-D-172185 HCD
240 70 2 x 150 CR25-D-17224070 HCD
240 95 2 x 200 CR25-D-17224095 HCD
240 240 2 x 200 CR25-D-172240 HCD
Note :

Page M - 21
B
Cable to Ground Rod

Connection (CR)
B
Horizontal cable cross
to ground rod
A

14.2 5/8 10 90 CR33-C14210 HCC
16 90 CR33-C-14216 HCC
25 90 CR33-C-14225 HCC
35 90 CR33-C-14235 HCC
50 115 CR33-C-14250 HCC
70 115 CR33-C-14270 HCC
95 150 CR33-C-14295 HCC
120 200 CR33-C-142120 HCC
150 250 CR33-D-142150 HCC
185 250 CR33-C-142185 HCD
240 2 x 150 CR33-D-142240 HCD
17.2 3/4 10 90 CR33-C-17210 HCC
16 90 CR33-C-17216 HCC
25 90 CR33-C-17225 HCC
35 90 CR33-C-17235 HCC
50 115 CR33-C-17250 HCC
70 115 CR33-C-17270 HCC
95 150 CR33-C-17295 HCC
120 200 CR33-C-172120 HCC
150 250 CR33-C-172150 HCC
185 2 x 200 CR33-D-172185 HCD
240 2 x 250 CR33-D-172240 HCD
Note :

Page M - 22
Cable to Re Bar Connection (CRE)
GRAPHITE MOULD Type-CRE1P
Cable to Rebar Partially Wrapped

Connection Cable & rebar tap
Re - Bar Size Conductor Weld Powder Graphite Mould Handle Clamp

A mm B mm2 LW# Type Type B
20 to 40 16 45 CRE1P-A-16 HCC
20 to 40 25 45 CRE1P-A-25 HCC
20 to 40 35 45 CRE1P-A-35 HCC
20 to 40 50 90 CRE1P-C-50 HCC
20 to 40 70 90 CRE1P-C-70 HCC
20 to 40 95 115 CRE1P-C-95 HCC
20 to 40
25 to 40
120
150
115
150
CRE1P-C-120
CRE1P-C-150
HCC
HCC
A
28 to 40 185 200 CRE1P-C-185 HCC
32 to 40 240 200 CRE1P-C-240 HCC
32 to 40 300 250 CRE1P-C-300 HCC


Connection Horizontal thru cable
to vertical rebar
A
A mm B mm2 LW# Type Type
B
20 to 40 16 45 CRE3P-C-16 HCC
20 to 40 25 45 CRE3P-C-25 HCC
20 to 40 35 45 CRE3P-C-35 HCC
20 to 40 50 90 CRE3P-C-50 HCC
20 to 40 70 90 CRE3P-C-70 HCC
20 to 40 95 90 CRE3P-C-95 HCC
20 to 40 120 90 CRE3P-C-120 HCC
25 to 40 150 115 CRE3P-CR-150 HCC
28 to 40 185 150 CRE3P-CR-185 HCC
32 to 40 240 150 CRE3P-CR-240 HCC
32 to 40 300 250 CRE3P-CR-300 HCC

Page M - 23

Connection Horizontal thru cable
B
to horizontal rebar
20 to 40 16 65 CRE4P-C-16 HCC
20 to 40 25 65 CRE4P-C-25 HCC
20 to 40 35 90 CRE4P-C-35 HCC
20 to 40 50 115 CRE4P-C-50 HCC
20 to 40 70 115 CRE4P-C-70 HCC
20 to 40 95 150 CRE4P-C-95 HCC
20 to 40 120 150 CRE4P-C-120 HCC
25 to 40 150 200 CRE4P-C-150 HCC
28 to 40 185 250 CRE4P-C-185 HCC A
32 to 40 240 2 x 200 CRE4P-D-240 HCD
32 to 40 300 2 x 200 CRE4P-D-300 HCD
Note :


Connection Horizontal cable tap
to Vertical rebar

20 to 40 16 45 CRE6P-C-16 HCC
20 to 40 25 45 CRE6P-C-25 HCC
20 to 40 35 45 CRE6P-C-35 HCC
20 to 40 50 90 CRE6P-C-50 HCC
20 to 40 70 90 CRE6P-C-70 HCC B
20 to 40 95 90 CRE6P-C-95 HCC
20 to 40 120 90 CRE6P-C-120 HCC
25 to 40 150 115 CRE6P-CR-150 HCC
28 to 40 185 150 CRE6P-CR-185 HCC A
32 to 40 240 200 CRE6P-CR-240 HCC
32 to 40 300 250 CRE6P-CR-300 HCC

Page M - 24
CRE17P

Connection Horizontal parallet
thru cable to horizontal rebar
20 to 40 16 45 CRE17P-C-16 HCC
20 to 40 25 45 CRE17P-C-25 HCC
20 to 40 35 45 CRE17P-C-35 HCC
20 to 40 50 65 CRE17P-C-50 HCC
20 to 40 70 90 CRE17P-C-70 HCC B
20 to 40 95 90 CRE17P-C-95 HCC
20 to 40 120 90 CRE17P-C-120 HCC
25 to 40 150 115 CRE17P-C-150 HCC
28 to 40 185 250 CRE17P-C-185 HCC
32 to 40 240 2 x 150 CRE17P-D-240 HCD
32 to 40 300 2 x 200 CRE17P-D-300 HCD
A
Note :
CRE18P

Connection Horizontal cable tap
to Vertical rebar
20 to 40 16 90 CRE18P-C-16 HCC
20 to 40 25 90 CRE18P-C-25 HCC
20 to 40 35 155 CRE18P-C-35 HCC
20 to 40 50 155 CRE18P-C-50 HCC
20 to 40 70 150 CRE18P-C-70 HCC
20 to 40 95 200 CRE18P-CR-95 HCC
20 to 40 120 250 CRE18P-CR-120 HCC
25 to 40 150 250 CRE18P-CR-150 HCC
28 to 40 185 2 x 150 CRE18P-DR-185 HCD A B
32 to 40 240 2 x 150 CRE18P-DR-240 HCD
32 to 40 300 2 x 150 CRE18P-DR-300 HCD
Note :

Page M - 25
CRE19P

Connection Vertical parallel up
end cable to vertical rebar

20 to 40 16 90 CRE19P-C-16 HCC
20 to 40 25 90 CRE19P-C-25 HCC B
20 to 40 35 115 CRE19P-C-35 HCC
20 to 40 50 115 CRE19P-C-50 HCC
20 to 40 70 150 CRE19P-CR-70 HCC
20 to 40 95 200 CRE19P-CR-95 HCC
20 to 40 120 250 CRE19P-CR-120 HCC
25 to 40 150 250 CRE19P-CR-150 HCC A
28 to 40 185 2 x 150 CRE19P-DR-185 HCD
32 to 40 240 2 x 150 CRE19P-DR-240 HCD
32 to 40 300 2 X 200 CRE19P-DR-300 HCD
Note :
CRE20P

Connection Vertical parallel thru
cable to vertical rebar
20 to 40 16 90 CRE20P-C-16 HCC
20 to 40 25 90 CRE20P-C-25 HCC B
20 to 40 35 115 CRE20P-C-35 HCC
20 to 40 50 115 CRE20P-CR-50 HCC
20 to 40 70 150 CRE20P-CR-70 HCC
20 to 40 95 200 CRE20P-CR-95 HCC A
20 to 40 120 250 CRE20P-CR-120 HCC
25 to 40 120 250 CRE20P-CR-150 HCC
28 to 40 185 2 x 150 CRE20P-DR-185 HCD
32 to 40 240 2 x 150 CRE20P-DR-240 HCD
32 to 40 300 2 x 200 CRE20P-DR-300 HCD
Note :

Page M - 26
10 16 115 CRE1-C-1610R HCC
25 115 CRE1-C-2510R HCC
35 115 CRE1-C-3510R HCC
50 150 CRE1-C-5010R HCC Cable to ReBar Connection (CRE)
70 150 CRE1-C-7010R HCC
GRAPHITE MOULD Type-CRE1
95 200 CRE1-C-9510R HCC
120 200 CRE1-C-12010R HCC
12 16 115 CRE1-C-1612R HCC Cable to Rebar Fully Wrapped
25 115 CRE1-C-2512R HCC Connection Horizontal
35 115 CRE1-C-3512R HCC
parallel cable to horizontal rebar
50 150 CRE1-C-5012R HCC
70 150 CRE1-C-7012R HCC
95 200 CRE1-CH-9512R HCC
120 200 CRE1-CH-12012R HCC
16 16 115 CRE1-C-1616R HCC
25 115 CRE1-C-2516R HCC
35 115 CRE1-C-3516R HCC
50 150 CRE1-C-5016R HCC B
70 200 CRE1-CH-7016R HCC
95 200 CRE1-CH-9516R HCC
120 200 CRE1-CH-12016R HCC
20 16 150 CRE1-C-1620R HCC
25 150 CRE1-C-2520R HCC
35 150 CRE1-C-3520R HCC
50 200 CRE1-CH-5020R HCC
70 200 CRE1-CH-7020R HCC
95 250 CRE1-CH-9520R HCC
120 250 CRE1-CH-12020R HCC
A
25 16 150 CRE1-CH-1625R HCC
25 150 CRE1-CH-2525R HCC
35 200 CRE1-CH-3525R HCC
50 200 CRE1-CH-5025R HCC
70 250 CRE1-CH-7025R HCC
95 250 CRE1-CH-9525R HCC
120 250 CRE1-CH-12025R HCC
30 16 200 CRE1-CH-1630R HCC
25 200 CRE1-CH-2530R HCC
35 200 CRE1-CH-3530R HCC
50 250 CRE1-CH-5030R HCC
70 250 CRE1-CH-7030R HCC
95 250 CRE1-CH-9530R HCC
120 250 CRE1-CH-12030R HCC

Page M - 27
Re - Bar Size
A mm
10
Conductor
B mm2
16
25
35
50
Weld Powder
LW#
45
45
65
90
Graphite Mould
Type
CRE2-C-1610R
CRE2-C-2510R
CRE2-C-3510R
CRE2-C-5010R
Handle Clamp
Type
HCC
HCC
HCC
HCC
CRE2
70 90 CRE2-C-7010R HCC Cable to ReBar
95 115 CRE2-C-9510R HCC
120 115 CRE2-C-12010R HCC Connection (CRE)
150
185
150
150
CRE2-C-15010R
CRE2-C-18510R
HCC
HCC
240 200 CRE2-C-24010R HCC
300 200 CRE2-C-30010R HCC
12 16 45 CRE2-C-1612R HCC Cable to Rebar Fully Wrapped
25 45 CRE2-C-2512R HCC Connection Horizontal cable
35 65 CRE2-C-3512R HCC
50 90 CRE2-C-5012R HCC tap to horizontal rebar
70 90 CRE2-C-7012R HCC
95 115 CRE2-C-9512R HCC
120 115 CRE2-C-12012R HCC
150 150 CRE2-C-15012R HCC
185 150 CRE2-C-18512R HCC
245 200 CRE2-C-24012R HCC
300 200 CRE2-D-30012R HCD
16 16 90 CRE2-C-1616R HCC
25 90 CRE2-C-2516R HCC
35 90 CRE2-C-3516R HCC
50 115 CRE2-C-5016R HCC
70 115 CRE2-C-7016R HCC A
95 150 CRE2-C-9516R HCD B
120 150 CRE2-C-12016R HCC
150 200 CRE2-C-15016R HCC
185 200 CRE2-C-18516R HCC
240 250 CRE2-C-24016R HCC
300 2 x 150 CRE2-D-30016R HCD
20 16 115 CRE2-C-1620R HCC
25 115 CRE2-C-2520R HCC
35 115 CRE2-C-3520R HCC
50 150 CRE2-C-5020R HCC
70 150 CRE2-C-7020R HCC
95 200 CRE2-C-9520R HCC Note :
120 200 CRE2-C-12020R HCC 2 x 150 Means use weld powder 150 grams x 2 tubes for one time connection
240 2 x 150 CRE2-D-24020R HCD 2 x 250 Means use weld powder 250 grams x 2 tubes for one time connection
300 2 x 200 CRE2-D-230020R HCD 3 x 250 Means use weld powder 250 grams x 3 tubes for one time connection
25 16 200 CRE2-C-1625R HCD
25 200 CRE2-C-2525R HCC
35 200 CRE2-C-3525R HCC
50 200 CRE2-C-5025R HCC
70 270 CRE2-C-7025R HCC
95 250 CRE2-C-9525R HCC
120 250 CRE2-C-12025R HCC
150 2 x 150 CRE2-D-15025R HCD
185 2 x 150 CRE2-D-18525R HCD
240 2 x 200 CRE2-D-24025R HCD
300 2 x 200 CRE2-D-30025R HCD
30 16 250 CRE2-C-1630R HCC
25 250 CRE2-C-2530R HCC
35 250 CRE2-C-3530R HCC
50 2 x 150 CRE2-D-5030R HCD
70 2 x 150 CRE2-D-7030R HCD
95 2 x 150 CRE2-D-9530R HCD
120 2 x 200 CRE2-D-12030R HCD
150 2 x 250 CRE2-D-15030R HCD
185 2 x 250 CRE2-D-18530R HCD
240 3 x 200 CRE2-D-24030R HCD
300 3 x 200 CRE2-D-30030R HCD
Page M - 28
Re - Bar Size
A mm
10
Conductor
B mm2
16
25
35
50
Weld Powder
LW#
65
65
65
115
Graphite Mould
Type
CRE6-C-1610R
CRE6-C-2510R
CRE6-C-3510R
CRE6-CL-5010R
Handle Clamp
Type
HCC
HCC
HCC
HCC
CRE6
Cable to ReBar Connection (CRE)
70 115 CRE6-CL-7010R HCC
95 150 CRE6-CL-9510R HCC GRAPHITE MOULD Type-CRE6
120 150 CRE6-CL-12010R HCC
12 16 65 CRE6-C-1612R HCC
25 65 CRE6-C-2512R HCC Cable to Rebar Fully Wrapped
35 65 CRE6-C-3512R HCC
50 115 CRE6-CL-5012R HCC Connection Horizontal Cable
70 115 CRE6-CL-7012R HCC Tap to vertical rebar
95 150 CRE6-CL-9512R HCC
120 150 CRE6-CL-12012R HCC
16 16 65 CRE6-C-1616R HCC
25 65 CRE6-C-2516R HCC
35 65 CRE6-C-3516R HCC
50 115 CRE6-CL-5016R HCC
70 115 CRE6-CL-7016R HCC
95 150 CRE6-CL-9516R HCC A
120 150 CRE6-CL-12016R HCC
20 16 65 CRE6-CL-1620R HCC
25 65 CRE6-CL-2520R HCC
35 65 CRE6-CL-3520R HCC
50 115 CRE6-CL-5020R HCC
70 115 CRE6-CL-7020R HCC B
95 150 CRE6-CL-9520R HCC
120 150 CRE6-CL-12020R HCC
25 16 65 CRE6-CL-1625R HCC
25 65 CRE6-CL-2525R HCC
35 65 CRE6-CL-3525R HCC
50 115 CRE6-CL-5025R HCC
70 115 CRE6-CL-7025R HCC
95 150 CRE6-CL-9525R HCC
120 150 CR6-CL-12025R HCC
30 16 65 CRE6-CL-1630R HCC
25 65 CRE6-CL-2530R HCC
35 65 CRE6-CL-3530R HCC
50 115 CRE6-CL-5030R HCC
70 115 CRE6-CL-7030R HCC
95 150 CRE6-CL-9530R HCC
120 150 CRE6-CL-12030R HCC
CRE14
Cable to ReBar Connection (CRE)
Cable to Rebar Fully Wrapped

Connection Horizontal Cable
Tap to vertical rebar

16 150 200 CRE14-C-16150 HCC
25 150 250 CRE14-C-25150 HCC
30 150 250 CRE14-C-32150 HCC

Page M - 29
10 16 115 CRE17-C-1610R HCC
25 115 CRE17-C-2510R HCC
35 115 CRE17-C-3510R HCC
50 150 CRE17-C-5010R HCC
70 150 CRE17-C-7010R HCC Cable to ReBar
95
120
200
200
CRE17-CH-9510R
CRE17-CH-12010R
HCC
HCC
Connection (CRE)
12 16 115 CRE17-C-1612R HCC GRAPHITE MOULD Type-CRE17
25 115 CRE17-C-2512R HCC
35 115 CRE17-C-3512R HCC
50 150 CRE17-C-5012R HCC Cable to Rebar Fully Wrapped
70 150 CRE17-C-7012R HCC
95 200 CRE17-CH-9512R HCC Connection Horizontal parallel
16
120
16
200
115
CRE17-CH-12012R
CRE17-C-1616R
HCC
HCC
thru cable to horizontal rebar
25 115 CRE17-C-2516R HCC
35 115 CRE17-C-3516R HCC
50 150 CRE17-C-5016R HCC
70 200 CRE17-CH-7016R HCC B
95 200 CRE17-CH-9516R HCC
120 200 CRE17-CH-12016R HCC
20 16 150 CRE17-C-1620R HCC
25 CRE17-C-2520R HCC
35 150 CRE17-C-3520R HCC
50 200 CRE17-CH-5020R HCC
70 200 CRE17-CH-7020R HCC
95 250 CRE17-CH-9520R HCC
120 250 CRE17-CH-12020R HCC
25 16 150 CRE17-C-1625R HCC
25 150 CRE17-C-2525R HCC
35 200 CRE17-CH-3525R HCC
50 200 CRE17-CH-5025R HCC
70 250 CRE17-CH-7025R HCC A
95 250 CRE17-CH-9525R HCC
120 250 CRE17-CH-12025R HCC
30 16 200 CRE17-CH-1630R HCC
25 200 CRE17-CH-2530R HCC
35 200 CRE17-CH-3530R HCC
50 250 CRE17-CH-5030R HCC
70 250 CRE17-CH-7030R HCC
95 250 CRE17-CH-9530R HCC
120 250 CRE17-CH-12030R HCC

Page M - 30
10 16 115 CRE18-CL-1610 HCC
25 115 CRE18-CL-2510 HCC
35 115 CRE18-CL-3510 HCC
50 150 CRE18-CL-5010 HCC Cable to ReBar
70 150 CRE18-CL-7010 HCC
95 200 CRE18-CL-9510R HCC Connection (CRE)
120 200 CRE18-CL-12010R HCC GRAPHITE MOULD Type-CRE18
12 16 115 CRE18-CL-1612R HCC
25 115 CRE18-CL-2512R HCC
35 115 CRE18-CL-3512R HCC
50 150 CRE18-CL-5012R HCC
Cable to Rebar Fully Wrapped
70 150 CRE18-CL-7012R HCC Connection Vertical parallel
95 200 CRE18-CL-9512R HCC
120 200 CRE18-CL-12012R HCC down cable to vertical rebar
16 16 115 CRE18-CL-1616R HCC
25 115 CRE18-CL-2516R HCC
35 115 CRE18-CL-3516R HCC
50 150 CRE18-CL-5016R HCC
70 150 CRE18-CL-7016R HCC
95 200 CRE18-CL-9516R HCC
120 200 CRE18-CL-12016R HCC
20 16 150 CRE18-CL-1620R HCC A
25 150 CRE18-CL-2520R HCC
35 150 CRE18-CL-3520R HCC
50 200 CRE18-CL-5020R HCC
70 200 CRE18-CL-7020R HCC
95 250 CRE18-CL-9520R HCC
120 250 CRE18-CL-12020R HCC
B
25 16 150 CRE18-CL-1625R HCC
25 150 CRE18-CL-2525R HCC
35 200 CRE18-CL-3525R HCC
50 200 CRE18-CL-5025R HCC
70 250 CRE18-CL-7025R HCC
95 250 CRE18-CL-9525R HCC
120 250 CRE18-CL-12025R HCC
30 16 200 CRE18-CL-1630R HCC
25 200 CRE18-CL-2530R HCC
35 200 CRE18-CL-3530R HCC
50 250 CRE18-CL-5030R HCC
70 250 CRE18-CL-7030R HCC
95 250 CRE18-CL-9530R HCC
120 250 CRE18-CL-12030R HCC

Page M - 31
Cable to ReBar
Re - Bar Size Conductor Weld Powder Graphite Mould Handle Clamp Connection (CRE)
10 16 115 CRE19-CL-1610R HCC
25 115 CRE19-CL-2510R HCC
35 115 CRE19-CL-3510R HCC Cable to rebar Fully Wrapped
50 150 CRE19-CL-5010R HCC
70 150 CRE19-CL-7010R HCC connection Vertical parallel up
95
120
200
200
CRE19-CL-9510R
CRE19-CL-12010R
HCC
HCC
cable to vertical rebar
12 16 115 CRE19-CL-1612R HCC
25 115 CRE19-CL-2512R HCC
35 115 CRE19-CL-3512R HCC
50 150 CRE19-CL-5012R HCC
70 150 CRE19-CL-7012R HCC
95 200 CRE19-CL-9512R HCC
120 200 CRE19-CL-12012R HCC
16 16 115 CRE19-CL-1616R HCC A
25 115 CRE19-CL-2516R HCC
35 115 CRE19-CL-3516R HCC
50 150 CRE19-CL-5016R HCC
70 200 CRE19-CL-7016R HCC
95 200 CRE19-CL-9516R HCC
120 200 CRE19-CL-12016R HCC
20 16 150 CRE19-CL-1620R HCC
25 150 CRE19-CL-2520R HCC
35 150 CRE19-CL-3520R HCC
50 200 CRE19-CL-5020R HCC
70 200 CRE19-CL-7020R HCC
95 250 CRE19-CL-9520R HCC
B
120 250 CRE19-CL-12020R HCC
25 16 150 CRE19-CL-1625R HCC
25 150 CRE19-CL-2525R HCC
35 200 CRE19-CL-3525R HCC
50 200 CRE19-CL-5025R HCC
70 250 CRE19-CL-7025R HCC
95 250 CRE19-CL-9525R HCC
120 250 CRE19-CL-12025R HCC
30 16 200 CRE19-CL-1630R HCC
25 200 CRE19-CL-2530R HCC
35 200 CRE19-CL-3530R HCC
50 250 CRE19-CL-5030R HCC
70 250 CRE19-CL-7030R HCC
95 250 CRE19-CL-9530R HCC
120 250 CRE19-CL-12030R HCC

Page M - 32
CRE20
Cable to ReBar
A mm B mm2 LW# Type Type Connection (CRE)
10 16 115 CRE19-CL-1610R HCC GRAPHITE MOULD Type-CRE20
25 115 CRE19-CL-2510R HCC
35 115 CRE19-CL-3510R HCC
50 150 CRE19-CL-5010R HCC Cable to Rebar Fully Wrapped
70 150 CRE19-CL-7010R HCC
95 200 CRE19-CL-9510R HCC Connection vertical parallel
12
120
16
200
115
CRE19-CL-12010R
CRE19-CL-1612R
HCC
HCC
thru cable to vertical rebar
25 115 CRE19-CL-2512R HCC
35 115 CRE19-CL-3512R HCC
50 150 CRE19-CL-5012R HCC
70 150 CRE19-CL-7012R HCC
95 200 CRE19-CL-9512R HCC
120 200 CRE19-CL-12012R HCC
16 16 115 CRE19-CL-1616R HCC A
25 115 CRE19-CL-2516R HCC
35 115 CRE19-CL-3516R HCC
50 150 CRE19-CL-5016R HCC
70 200 CRE19-CL-7016R HCC
95 200 CRE19-CL-9516R HCC
120 200 CRE19-CL-12016R HCC
20 16 150 CRE19-CL-1620R HCC
25 150 CRE19-CL-2520R HCC
35 150 CRE19-CL-3520R HCC
50 200 CRE19-CL-5020R HCC
70 200 CRE19-CL-7020R HCC
95 250 CRE19-CL-9520R HCC
120 250 CRE19-CL-12020R HCC
25 16 150 CRE19-CL-1625R HCC B
25 150 CRE19-CL-2525R HCC
35 200 CRE19-CL-3525R HCC
50 200 CRE19-CL-5025R HCC
70 250 CRE19-CL-7025R HCC
95 250 CRE19-CL-9525R HCC
120 250 CRE19-CL-12025R HCC
30 16 200 CRE19-CL-1630R HCC
25 200 CRE19-CL-2530R HCC
35 200 CRE19-CL-3530R HCC
50 250 CRE19-CL-5030R HCC
70 250 CRE19-CL-7030R HCC
95 250 CRE19-CL-9530R HCC
120 250 CRE19-CL-12030R HCC

Page M - 33
Cable to steel rod
Connection (CRS)
GRAPHITE MOULD Type-CRS2 B
Horizontal Cable tap to Vertical

A
Steel Rod
Cable Size Rod size Weld Powder Graphite Mould Handle Clamp
A mm2 W x T mm LW# Type Type
50 20 x 5 65 CRS2-C-50205 HCC-X

Page M - 34
CS1
Cable to Steel (CS)
GRAPHITE MOULD Type-CS1
Horizontal cable to horizontal steel

surface (off surface)
Conductor Weld Powder Graphite Mould Handle Clamp

A mm2 LW# Type Type
10 45 CS1-A-10 HCA
16 45 CS1-A-16 HCA
25 45 CS1-A-25 HCA
35 45 CS1-A-35 HCA
ø 8 mm 90 CS1-C-8SC HCC
50 90 CS1-C-50 HCC
70 90 CS1-C-70 HCC A
95 115 CS1-C-95 HCC
120 115 CS1-C-120 HCC
150 150 CS1-C-150 HCC
185 200 CS1-C-185 HCC
240 200 CS1-C-240 HCC
300 250 CS1-C-300 HCC
CS2
9
Cable to Steel (CS)

Cable to Steel Horizontal thru cable

to Horizontal steel surface (off surface)

A mm2 LW# Type Type A
10 45 CS2-A-10 HCA
16 45 CS2-A-16 HCA
25 45 CS2-A-25 HCA
35 45 CS2-A-35 HCA
50 90 CS2-C-50 HCC
70 115 CS2-C-70 HCC
95 115 CS2-C-95 HCC
120 150 CS2-C-120 HCC
150 200 CS2-C-150 HCC
185 250 CS2-C-185 HCC
240 2 x 150 CS2-D-240 HCD
300 2 x 200 CS2-D-300 HCD
Note :

Page M - 35
Cable to Steel (CS)
Cable to Steel Angular cable drop

to vertical steel surface

A mm2 LW# Type Type
10 45 CS3-C-10 HCC
16 45 CS3-C-16 HCC
25 45 CS3-C-25 HCC
35 45 CS3-C-35 HCC
50 90 CS3-C-50 HCC
ø 10 mm 115 CS3-C-10SC HCC A
70 90 CS3-C-70 HCC
95 115 CS3-C-95 HCC
120 115 CS3-C-120 HCC
150 150 CS3-C-150 HCC
185 200 CS3-C-185 HCC
240 200 CS3-C-240 HCC
300 250 CS3-C-300 HCC
Cable to Steel (CS)

Cable to Steel Angular cable drop

to vertical steel surface

A mm2 LW# Type Type
25 90 CS4-C-25 HCC
35 115 CS4-C-35 HCC
50 200 CS4-CR-50 HCC
70 200 CS4-CR-70 HCC
95 250 CS4-CR-95 HCC
120 250 CS4-CR-120 HCC
150 250 CS4-CR-150 HCC
185 2 x 150 CS4-DR-185 HCD
240 2 x 200 CS4-DR-240 HCD A
300 2 x 250 CS4-DR-300 HCD
Note :

Page M - 36
Cable to Steel (CS)

to vertical steel surface (off surface)
A mm2 LW# Type Type
10 45 CS3-C-10 HCC
16 45 CS3-C-16 HCC A
25 45 CS3-C-25 HCC
35 45 CS3-C-35 HCC
50 90 CS3-C-50 HCC
70 90 CS3-C-70 HCC
95 115 CS3-C-95 HCC
120 115 CS3-C-120 HCC
150 150 CS3-C-150 HCC
185 200 CS3-C-185 HCC
240 200 CS3-C-240 HCC
300 250 CS3-C-300 HCC
Cable to Steel (CS)

Cable to Steel Overhead vertical tap cable

to vertical steel surface (on surface)
Conductor Weld Powder Graphite Mould Handle Clamp A
A mm2 LW# Type Type
10 65 CS7-C-10 HCC
16 65 CS7-C-16 HCC
25 65 CS7-C-25 HCC
35 65 CS7-C-35 HCC
50 150 CS7-C-50 HCC
70 150 CS7-C-70 HCC
95 200 CS7-C-95 HCC
120 200 CS7-C-120 HCC
150 250 CS7-C-150 HCC
185 2 x 150 CS7-C-185 HCC
240 2 x 200 CS7-D-240 HCD
300 2 x 250 CS7-D-300 HCD
Note :

Page M - 37
Cable to Steel (CS)
Cable to Steel Horizontal cable

to horizontal steel surface (on surface)
A mm2 LW# Type Type
10 45 CS8-A-10 HCA
16 45 CS8-A-16 HCA
25 45 CS8-A-25 HCA
35 45 CS8-A-35 HCA
8 mm 45 CS8-A-8SC HCA
50 65 CS8-A-50 HCA
10 mm 65 CS8-A-10SC HCA A
70 90 CS8-C-70 HCC
95 115 CS8-C-95 HCC
120 115 CS8-C-120 HCC
150 150 CS8-C-150 HCC
185 200 CS8-C-185 HCC
240 200 CS8-C-240 HCC
300 250 CS8-C-300 HCC
Cable to Steel (CS)

Cable to steel Horizontal thru cable

to horizontal steel surface (on surface)

A mm2 LW# Type Type
10 45 CS9-A-10 HCA
16 45 CS9-A-16 HCA
25 45 CS9-A-25 HCA
35 45 CS9-A-35 HCA
50 90 CS9-C-50 HCC
10 mm 115 CS9-C-10SC HCC
70 115 CS9-C-70 HCC
95 115 CS9-C-95 HCC
120 150 CS9-C-120 HCC
150 200 CS9-C-150 HCC A
185 250 CS9-C-185 HCC
240 2 x 150 CS9-D-240 HCD
300 2 x 200 CS9-D-300 HCD
Note :

Page M - 38
CS23
Cable to Steel (CS)
Cable to Steel vertical to steel

Vertical cable down to
vertical steel surface (off surface)
A mm2 LW# Type Type
10 45 CS8-A-10 HCA
16 45 CS8-A-16 HCA
25 45 CS8-A-25 HCA
35 45 CS8-A-35 HCA
50 65 CS8-A-50 HCA
70 90 CS8-C-70 HCC
95 115 CS8-C-95 HCC
120 115 CS8-C-120 HCC
A
150 150 CS8-C-150 HCC
185 200 CS8-C-185 HCC
240 200 CS8-C-240 HCC
300 250 CS8-C-300 HCC
CS25
9
Cable to Steel (CS)

Cable to steel vertical cable drop


A mm2 LW# Type Type
10 45 CS25-C-10 HCC
16 45 CS25-C-16 HCC
25 45 CS25-C-25 HCC
35 45 CS25-C-35 HCC
50 65 CS25-C-50 HCC
70 90 CS25-C-70 HCC
95 115 CS25-C-95 HCC
120 115 CS25-C-120 HCC A
150 150 CS25-C-150 HCC
185 200 CS25-CR-185 HCC
240 200 CS25-CR-240 HCC
300 250 CS25-CR-300 HCC

Page M - 39
CS27
Cable to Steel (CS)

A mm2 LW# Type Type
10 45 CS27-C-10 HCC
16 45 CS27-C-16 HCC
25
35
45
45
CS27-C-25
CS27-C-35
HCC
HCC
A
50 115 CS27-C-50 HCC
70 115 CS27-C-70 HCC
95 150 CS27-C-95 HCC
120 150 CS27-C-120 HCC
150 200 CS27-CR-150 HCC
185 250 CS27-CR-185 HCC
240 2 x 150 CS27-DR-240 HCD
300 2 x 200 CS27-DR-300 HCD
Note :
CS25
Cable to Steel (CS)
Cable to steel vertical cable drop

A mm2 LW# Type Type
10 45 CS25-C-10 HCC
16 45 CS25-C-16 HCC
25 45 CS25-C-25 HCC
35 45 CS25-C-35 HCC
50 65 CS25-C-50 HCC
70 90 CS25-C-70 HCC
95 115 CS25-C-95 HCC
120 115 CS25-C-120 HCC
150 150 CS25-C-150 HCC
185 200 CS25-CR-185 HCC
240 200 CS25-CR-240 HCC A
300 250 CS25-CR-300 HCC

Page M - 40
CATHODIC PROTECTION
LEEWELDs Exothermic welding for cable to piping's steel surface connection
Applictions - Suitable for Cathodic protection's connections, Horizontal through cable to horizontal
pipe, Angular cable drop to vertical pipe surface.
Mould type CA with Handle Clamp can be used more than 100 times average.
Cathodic Protecttion is a method for controlling the corrosion deterioration of weldlic structures in
contact with most forms of electrolyrically conducting environments. It's can use in marine and
undergound structures, water storage tanks, gas pipelines, oil platform support and many project.
Cathodic Protection (CA)
GRAPHITE MOULD Type-CA1

Horizontal thru cable to horizontal pipe
A mm2 LW# Type Type
2.5 15 CA1-A-2.5 HCP
4 15 CA1-A-4 HCP
6 15 CA1-A-6 HCP
10 15 CA1-A-10 HCP
16 15 CA1-A-16 HCP
25 15 CA1-A-25 HCP
35 32 CA1-A-35 HCP
50 65 CA1-A-50 HCP
70 65 CA1-A-70 HCP

Page M - 41
CATHODIC PROTECTION

Horizontal thru cable to horizontal pipe
A mm2 LW# Type Type
2.5 25 CA2-A-2.5 HCP
4 25 CA2-A-4 HCP
6 25 CA2-A-6 HCP
10 25 CA2-A-10 HCP
16 25 CA2-A-16 HCP
25 25 CA2-A-25 HCP
35 45 CA2-A-35 HCP
50 65 CA2-A-50 HCP
70 65 CA2-A-70 HCP

Angular cable drop to vertical pipe surface
A mm2 LW# Type Type
2.5 15 CA3-A-2.5 HCP
4 15 CA3-A-4 HCP
6 15 CA3-A-6 HCP
10 15 CA3-A-10 HCP
16 15 CA3-A-16 HCP
25 15 CA3-A-25 HCP
35 32 CA3-A-35 HCP
50 65 CA3-A-50 HCP
70 65 CA3-A-70 HCP

Page M - 42
Bus Bar A Bus Bar B Weld Powder Graphite Mould Handle Clamp
(W x T) mm (W x T) mm LW# Type Type
20 x 2 20 x 2 45 BB1-C-202 HCC
20 x 3 20 x 3 45 BB1-C-203 HCC Bus bar to Bus Bar Connection (BB)
20 x 4 20 x 4 65 BB1-C-240 HCC
20 x 5 20 x 5 90 BB1-C-205 HCC
GRAPHITE MOULD Type-BB1
25 x 2 25 x 2 65 BB1-C-252 HCC
25 x 3 25 x 3 65 BB1-C-253 HCC
25 x 4 25 x 4 90 BB1-C-254 HCC Bus Bar to Bus Bar
25 x 5 25 x 5 90 BB1-C-255 HCC Horizontal bus bar end to end
25 x 6 25 x 6 115 BB1-C-256 HCC
25 x 8 25 x 8 150 BB1-C-258 HCC
(vertical flat side)
25 x 12 25 x 12 200 BB1C-2512 HCC
30 x 2 30 x 2 65 BB1-C-302 HCC
30 x 3 30 x 3 65 BB1-C-303 HCC
30 x 4 30 x 4 115 BB1-C-304 HCC
30 x 5 30 x 5 115 BB1-C-305 HCC
30 x 6
31 x 3
30 x 6
31 x 3
150
65
BB1-C-306
BB1-C-313
HCC
HCC A
31 x 6 31 x 6 115 BB1-C-316 HCC
38 x 3 38 x 3 150 BB1-C-383 HCC
38 x 5 38 x 5 150 BB1-C-385 HCC
38 x 6 38 x 6 200 BB1-C-386 HCC
38 x 8 38 x 8 200 BB1-C-388 HCC
40 x 3 40 x 3 115 BB1-C-403 HCC
40 x 4
40 x 5
40 x 4
40 x 5
150
150
BB1-C-404
BB1-C-405
HCC
HCC
B
40 x 6 40 x 6 200 BB1-C-406 HCC
50 x 3 50 x 3 90 BB1-C-503 HCC
50 x 4 50 x 4 115 BB1-C-504 HCC
50 x 5 50 x 5 200 BB1-C-505 HCC
50 x 6 50 x 6 250 BB1-C-506 HCC
50 x 8 50 x 8 2 x 150 BB1-C-508 HCD
50 x 10 50 x 10 2 x 200 BB1-C-5010 HCD
60 x 6 60 x 6 250 BB1-C-606 HCC
60 x 8 60 x 8 2 x 200 BB1-D-608 HCD
60 x 10 60 x 10 2 x 250 BB1-D-6010 HCD
80 x 6 80 x 6 2 x 200 BB1-D-806 HCD
80 x 8 80 x 8 2 x 250 BB1-D-808 HCD
80 x 10 80 x 10 3 x 200 BB1-E-8010 HCD
Note :

Page M - 43
Bus Bar A Bus Bar B Weld Powder Graphite Mould Handle Clamp Bus bar to Bus Bar Connection (BB)
20 x 2 20 x 2 45 BB2-C-202 HCC
20 x 3 20 x 3 45 BB2-C-203 HCC
20 x 4 20 x 4 65 BB2-C-204 HCC
25 x 2 25 x 2 45 BB2-C-252 HCC Horizontal bus bar tap
25 x 3 25 x 3 65 BB2-C-253 HCC
25 x 4 25 x 4 90 BB2-C-254 HCC
to vertical bus bar down
25 x 5 25 x 5 90 BB2-C-255 HCC
25 x 6 25 x 6 115 BB2-C-256 HCC
25 x 8 25 x 8 150 BB2-C-258 HCC
25 x 12 25 x 12 250 BB2-C-2512 HCC
30 x 2 30 x 2 65 BB2-C-302 HCC
30 x 3 30 x 3 65 BB2-C-303 HCC
30 x 4 30 x 4 90 BB2-C-304 HCC
30 x 5
30 x 6
30 x 5
30 x 6
115
150
BB2-C-305
BB2-C-306
HCC
HCC
A
31 x 3 31 x 3 65 BB2-C-313 HCC
31 x 6 31 x 6 150 BB2-C-316 HCC
38 x 3 38 x 3 115 BB2-C-383 HCC
38 x 5 38 x 5 115 BB2-C-385 HCC B
38 x 6 38 x 6 200 BB2-C-386 HCC
38 x 8 38 x 8 250 BB2-C-388 HCC
40 x 3 40 x 3 90 BB2-C-403 HCC
40 x 4 40 x 4 115 BB2-C-404 HCC
40 x 5 40 x 5 150 BB2-C-405 HCC
40 x 6 40 x 6 200 BB2-C-406 HCC
50 x 3 50 x 3 90 BB2-C-503 HCC
50 x 4 50 x 4 115 BB2-C-504 HCC
50 x 5 50 x 5 200 BB2-C-505 HCC
50 x 6 50 x 6 250 BB2-C-506 HCC
50 x 8 50 x 8 2 x 150 BB2-D-508 HCD
50 x 10 50 x 10 2 x 200 BB2-D-5010 HCD
60 x 6 60 x 6 2 x 150 BB2-D-606 HCD
60 x 8 60 x 8 2 x 200 BB2-D-608 HCD
60 x 10 60 x 10 2 x 250 BB2-D-6010 HCD
80 x 6 80 x 6 2 x 150 BB2-D-806 HCD
80 x 8 80 x 8 2 x 200 BB2-D-808 HCD
80 x 10 80 x 10 2 x 250 BB2-D-8010 HCD
Note :

Page M - 44
20 x 2 20 x 2 45 BB14-C-202202 HCC
20 x 3 20 x 3 45 BB14-C-203203 HCC
20 x 4 20 x 4 65 BB14-C-204204 HCC
20 x 5 20 x 5 90 BB14-C-205205 HCC
25 x 3 25 x 3 65 BB14-C-253253 HCC
25 x 4 25 x 4 90 BB14-C-254254 HCC
25 x 5 25 x 5 90 BB14-C-255255 HCC
25 x 6 25 x 2 115 BB14-C-256252 HCC
25 x 6 25 x 6 115 BB14-C-256256 HCC Bus Bar to Bus Bar Horizontal flat
25 x 6 50 x 6 250 BB14-D-256506 HCD bus bar run and tap
25 x 8 25 x 8 150 BB14-C-258258 HCC
25 x 12 25 x 12 250 BB14-C-25122512 HCC
30 x 2 30 x 2 65 BB14-C-302302 HCC
30 x 3 30 x 3 65 BB14-C-303303 HCC
30 x 4 30 x 4 90 BB14-C-304304 HCC
30 x 5 30 x 5 115 BB14-C-305305 HCC
30 x 6 30 x 6 150 BB14-C-306306 HCC
31 x 3 31 x 3 90 BB14-C-313313 HCC
31 x 6 31 x 6 150 BB14-C-316316 HCC
38 x 3 38 x 3 90 BB14-C-383383 HCC
38 x 5 38 x 5 150 BB14-C-385385 HCC
38 x 6 38 x 6 200 BB14-C-386386 HCC
38 x 8 38 x 8 250 BB14-C-388388 HCC A
40 x 3 40 x 3 90 BB14-C-403403 HCC
40 x 4 40 x 4 115 BB14-C-404404 HCC
40 x 5 40 x 5 150 BB14-C-405405 HCC B
40 x 6 40 x 6 200 BB14-C-406406 HCC
50 x 3 50 x 3 150 BB14-D-503503 HCD
50 x 4 50 x 4 200 BB14-D-504504 HCD
50 x 5 50 x 5 200 BB14-D-505505 HCD
50 x 6 25 x 6 115 BB14-C-506256 HCC
50 x 6 50 x 6 250 BB14-D-506506 HCD
50 x 8 50 x 8 2 x 150 BB14-D-508508 HCD
50 x 10 50 x 10 2 x 200 BB14-D-50105010 HCD
60 x 6 60 x 6 2 x 150 BB14-D-606606 HCD
60 x 8 60 x 8 2 x 200 BB14-D-608608 HCD
60 x 10 60 x 10 2 x 250 BB14-E-60106010 HCD
75 × 8 75 × 8 2 × 250 BB14-E-758758 HCD
80 x 6 80 x 6 2 x 200 BB14-E-806806 HCD
80 x 8 80 x 8 2 x 250 BB14-E-808808 HCD
80 x 10 80 x 10 3 x 200 BB14-E-80108010 HCD
Note :

Page M - 45
20 x 2 20 x 2 65 BB41-C-202202 HCC
20 x 3 20 x 3 65 BB41-C-203203 HCC
20 x 5 20 x 5 90 BB41-C-205205 HCC
25 x 2 25 x 2 65 BB41-C-252252 HCC GRAPHITE MOULD Type-BB41
25 x 3 25 x 3 65 BB41-C-253253 HCC
25 x 4 25 x 4 90 BB41-C-254254 HCC
20 x 6 20 x 6 115 BB41-C-256256 HCC
25 x 8 25 x 8 250 BB41-C-258258 HCC
Horizontal flat
25 x 12 25 x 12 250 BB41-C-25122512 HCC bus bar cross
30 x 2 30 x 2 90 BB41-C-302302 HCC
30 x 3 30 x 3 115 BB41-C-303303 HCC
30 x 4 30 x 4 115 BB41-C-304304 HCC
30 x 5 30 x 5 115 BB41-C-305305 HCC
30 x 6
31 x 3
30 x 6
31 x 3
200
115
BB41-C-306306
BB41-C-313313
HCC
HCC B A
31 x 6 31 x 6 115 BB41-C-316316 HCC
38 x 3 38 x 3 150 BB41-C-383383 HCC
38 x 5 38 x 5 150 BB41-C-385385 HCC
38 x 6 38 x 6 200 BB41-C-386386 HCC
38 x 8 38 x 8 250 BB41-C-388388 HCC
40 x 3 40 x 3 150 BB41-C-403403 HCC
40 x 4 40 x 4 200 BB41-C-404404 HCC
40 x 5 40 x 5 200 BB41-C-405405 HCC
40 x 6 40 x 6 200 BB41-C-406406 HCC
50 x 3 50 x 3 200 BB41-D-503503 HCD
50 x 4 50 x 4 200 BB41-D-504504 HCD
50 x 5 50 x 5 200 BB41-D-505505 HCD
50 x 6 50 x 6 200 BB41-D-506506 HCD
50 x 8 50 x 8 250 BB41-D-508508 HCD
50 x 10 50 x 10 2 x 150 BB41-D-50105010 HCD
60 x 6 60 x 6 200 BB41-D 606606 HCD
60 x 8 60 x 8 250 BB41-D-608608 HCD
60 x 10 60 x 10 2 x 150 BB41-D-60106010 HCD
80 x 6 80 x 6 200 BB41-D-806806 HCD
80 x 8 80 x 8 250 BB41-D-808808 HCD
80 x10 80 x10 2 x 150 BB41-D-80108010 HCD
75 × 8 75 × 8 2 × 250 BB14-E-758758 HCD
80 x 6 80 x 6 2 x 200 BB14-E-806806 HCD
80 x 8 80 x 8 2 x 250 BB14-E-808808 HCD
80 x 10 80 x 10 3 x 200 BB14-E-80108010 HCD
Note :

Page M - 46
ROD Size A Bus Bar B Weld Powder Graphite Mould Handle Clamp
mm inch (W x T) mm LW# Type Type
12.7 1/2 20 x 2 65 BR1-C-127202 HCC
20 x 3 90 BR1-C-127203 HCC
20 x 4 90 BR1-C-127204 HCC
25 x 2 65 BR1-C-127252 HCC
25 x 3 90 BR1-C-127253 HCC
Bus Bar to Rod Connection (BR)
25 x 4 90 BR1-C-127254 HCC GRAPHITE MOULD Type-BR1
30 x 2 90 BR1-C-127302 HCC
30 x 3 90 BR1-C-127303 HCC
40 x 3 90 BR1-C-127403 HCC Horizontal bus bar end
50 x 3 115 BR1-C-127503 HCC
14.2 5/8 20 x 3 90 BR1-C-142203 HCC to ground rod
20 x 4 90 BR1-C-142204 HCC
25 x 3 90 BR1-C-142253 HCC
25 x 4 115 BR1-C-142254 HCC
25 x 5 115 BR1-C-142255 HCC
25 x 6 115 BR1-C-142256 HCC
30 x 2
30 x 3
115
115
BR1-C-142302
BR1-C-142303
HCC
HCC
B
30 x 5 150 BR1-C-142305 HCC
30 x 6 150 BR1-C-142306 HCC
31 x 3 115 BR1-C-142313 HCC
31 x 6 150 BR1-C-142316 HCC
38 x 3 115 BR1-C-142383 HCC
38 x 5 150 BR1-C-142385 HCC
38 x 6 200 BR1-C-142386 HCC
40 x 3 115 BR1-C-142403 HCC
40 x 4
40 x 5
150
150
BR1-C-142404
BR1-C-142405
HCC
HCC
B
40 x 6 200 BR1-C-142406 HCC
50 x 3 150 BR1-C-142503 HCC
50 x 4 200 BR1-C-142504 HCC
50 x 5
50 x 6
200
200
BR1-C-142505
BR1-C-142506
HCC
HCC
A
17.2 3/4 20 x3 115 BR1-C-172203 HCC
20 x 4 150 BR1-C-172204 HCC
25 x 3 150 BR1-C-172253 HCC
25 x 4 150 BR1-C-172254 HCC
25 x 5 150 BR1-C-172255 HCC
25 x 6 200 BR1-C-172256 HCC
30 x 2 150 BR1-C-172302 HCC
30 x 3 150 BR1-C-172303 HCC
30 x 5 200 BR1-C-172305 HCC
30 x 6 250 BR1-C-172306 HCC
31 x 3 150 BR1-C-172313 HCC
31 x 6 250 BR1-C-172316 HCC
38 x 3 200 BR1-C-172383 HCC
38 x 5 200 BR1-C-172385 HCC
38 x 6 2 x 150 BR1-C-172386 HCC
40 x 3 200 BR1-C-172403 HCC
40 x 4 200 BR1-C-172404 HCC
40 x 5 2 x 150 BR1-D-172405 HCD
40 x 6 2 x 150 BR1-D-172406 HCD
50 x 3 2 x 150 BR1-D-172503 HCD
50 x 4 2 x 150 BR1-D-172504 HCD
50 x 5 2 x 150 BR1-D-172505 HCD
50 x 6 2 x 200 BR1-E-172506 HCD
Note :

Page M - 47
12.7 1/2 20 x 2 65 BR2-C-127202 HCC
20 x 3 90 BR2-C-127203 HCC
20 x 4 90 BR2-C-127204 HCC
25 x 2 65 BR2-C-127252 HCC
25 x 3 90 BR2-C-127253 HCC Bus Bar to Rod Connection (BR)
25 x 4
30 x 2
90
90
BR2-C-127254
BR2-C-127302
HCC
HCC
GRAPHITE MOULD Type-BR2
30 x 3 90 BR2-C-127303 HCC
40 x 3 90 BR2-C-127403 HCC
50 x 3 115 BR2-C-127503 HCC
Horizontal thru bus bar
14.2 5/8 20 x 3 90 BR2-C-142203 HCC to ground rod
20 x 4 90 BR2-C-142204 HCC
25 x 3 90 BR2-C-142253 HCC
25 x 4 115 BR2-C-142254 HCC
25 x 5 115 BR2-C-142255 HCC
25 x 6 150 BR2-C-142256 HCC
30 x 2 90 BR2-C-142302 HCC
30 x 3 115 BR2-C-142303 HCC
30 x 5 150 BR2-C-142305 HCC
30 x 6 150 BR2-C-142306 HCC
40 x 3 90 BR2-C-142403 HCC B
40 x 5 150 BR2-C-142405 HCC
40 x 6 150 BR2-C-142406 HCC
50 x 3 90 BR2-C-142503 HCC
50 x 5 150 BR2-C-142505 HCC
50 x 6 150 BR2-C-142506 HCC
40 x 4 150 BR2-C-142404 HCC
40 x 5 150 BR2-C-142405 HCC
40 x 6 200 BR2-C-142406 HCC
50 x 3 200 BR2-C-142503 HCC
50 x 4 200 BR2-C-142504 HCC
50 x 5 200 BR2-C-142505 HCC
50 x 6 250 BR2-C-142506 HCC A
17.2 3/4 20 x 3 115 BR2-C-172203 HCC
20 x 4 115 BR2-C-172204 HCC
25 x 3 115 BR2-C-172253 HCC
25 x 4 150 BR2-C-172254 HCC
25 x 6 200 BR2-C-172256 HCC
30 x 2 115 BR2-C-172302 HCC
30 x 3 115 BR2-C-172303 HCC
30 x 6 250 BR2-C-172306 HCC
31 x 3 200 BR2-C-172313 HCC
31 x 6 250 BR2-C-172316 HCC
38 x 3 200 BR2-C-172383 HCC
38 x 5 200 BR2-C-172385 HCC
38 x 6 250 BR2-C-172386 HCC
40 x 3 200 BR2-C-172403 HCC
40 x 4 200 BR2-C-172404 HCC
40 x 5 200 BR2-C-172405 HCC
40 x 6 250 BR2-C-172406 HCC
50 x 3 2 x 150 BR2-D-172503 HCD
50 x 4 2 x 150 BR2-D-172504 HCD
50 x 5 2 x 150 BR2-D-172505 HCD
50 x 6 2 x 150 BR2-D-172506 HCD
Note :

Page M - 48
12.7 1/2 20 x 2 65 BR7-C-127202 HCC
20 x 3 65 BR7-C-127203 HCC
20 x 4 90 BR7-C-127204 HCC
25 x 2 65 BR7-C-127252 HCC
25 x 3 90 BR7-C-127253 HCC Bus Bar to Rod Connection (BR)
25 x 4
30 x 2
90
65
BR7-C-127254
BR7-C-127302
HCC
HCC
GRAPHITE MOULD Type-BR7
30 x 3 65 BR7-C-127303 HCC
40 x 3 65 BR7-C-127403 HCC
50 x 3 65 BR7-C-127503 HCC
Horizontal flat bar thru to ground rod
14.2 5/8 20 x 3 90 BR7-C-142203 HCC
20 x 4 115 BR7-C-142204 HCC
25 x 3 90 BR7-C-142253 HCC
25 x 4
25 x 5
115
150
BR7-C-142254
BR7-C-142255
HCC
HCC
B
25 x 6 150 BR7-C-142256 HCC
30 x 2 90 BR7-C-142302 HCC
30 x 3 90 BR7-C-142303 HCC
30 x 5 150 BR7-C-142305 HCC
30 x 6 150 BR7-C-142306 HCC
40 x 3 90 BR7-C-142403 HCC
40 x 5 150 BR7-C-142405 HCC
40 x 6 150 BR7-C-142406 HCC
50 x 3 90 BR7-C-142503 HCC
50 x 5 150 BR7-C-142505 HCC
50 x 6 150 BR7-C-142506 HCC
17.2 3/4 20 x 3 115 BR7-C-172203 HCC
20 x 4 115 BR7-C-172204 HCC
25 x 3 115 BR7-C-172253 HCC
25 x 4 150 BR7-C-172254 HCC
25 x 6
30 x 2
200
115
BR7-C-172256
BR7-C-172302
HCC
HCC A
30 x 3 115 BR7-C-172303 HCC
30 x 6 200 BR7-C-172306 HCC
40 x 3 115 BR7-C-172403 HCC
40 x 5 200 BR7-C-172405 HCC
40 x 6 200 BR7-C-172406 HCC
50 x 3 115 BR7-C-172503 HCC
50 x 5 200 BR7-C-172505 HCC
50 x 6 200 BR7-C-172506 HCC

Page M - 49
BRE1P
Bus bar to Re Bar Connection (BRE)
GRAPHITE MOULD Type-BRE1P
Bus bar to Rebar Partially Wrapped

Connection Bus bar & rebar tap
Re - Bar Size Bus Bar B Weld Powder Graphite Mould Handle Clamp
A mm (W x T) mm LW# Type Type
20 to 40 25 x 3 90 BRE1P-C-253 HCC
20 to 40 25 x 4 115 BRE1P-C-254 HCC
20 to 40 40 x 5 200 BRE1P-C-405 HCC
B
20 to 40 50 x 3 200 BRE1P-C-503 HCC
20 to 40 50 x 4 200 BRE1P-C-504 HCC
20 to 40 50 x 5 250 BRE1P-C-505 HCC
20 to 40 50 x 6 250 BRE1P-C-506 HCC
A
BRE3P
Bus Bar to Rebar Partially Wrapped

Connection Horizontal thru bus bar to
vertical rebar
A
20 to 40 25 x 3 115 BRE3P-C-253 HCC-X
20 to 40 25 x 4 115 BRE3P-C-254 HCC-X
20 to 40 40 x 5 150 BRE3P-C-405 HCC-X
20 to 40 50 x 3 150 BRE3P-C-503 HCC-X B
20 to 40 50 x 4 150 BRE3P-C-504 HCC-X
20 to 40 50 x 5 200 BRE3P-C-505 HCC-X
20 to 40 50 x 6 200 BRE3P-C-506 HCC-X

Page M - 50

Connection Horizontal Bus bar cross rebar
A mm (W x T) mm LW# Type Type B
20 to 40 25 x 3 90 BRE4P-C-253 HCC
20 to 40 25 x 4 115 BRE4P-C-254 HCC
20 to 40 40 x 5 200 BRE4P-C-405 HCC
20 to 40 50 x 3 200 BRE4P-C-503 HCC
20 to 40 50 x 4 250 BRE4P-C-504 HCC
20 to 40 50 x 5 150 x 2 BRE4P-C-505 HCC
20 to 40 50 x 6 150 x 2 BRE4P-C-506 HCC
A
Note :


Connection Horizontal bus bar cross
to vertical rebar
A B
20 to 40 25 x 3 115 BRE5P-C-253 HCC-X
20 to 40 25 x 4 115 BRE5P-C-254 HCC-X
20 to 40 40 x 5 200 BRE5P-C-405 HCC-X
20 to 40 50 x 3 200 BRE5P-C-503 HCC-X
20 to 40 50 x 4 250 BRE5P-C-504 HCC-X
20 to 40 50 x 5 150 x 2 BRE5P-C-505 HCC-X
20 to 40 50 x 6 150 x 2 BRE5P-C-506 HCC-X
แก ้รูป
Note :

Page M - 51
GRAPHITE MOULD Type-BRE6P BRE6P
Connection Horizontal Bus bar end to Vertical A
rebar
20 to 40 25 x 3 90 BRE6P-C-253 HCC-X
20 to 40 25 x 4 115 BRE6P-C-254 HCC-X
20 to 40 40 x 5 150 BRE6P-C-405 HCC-X
20 to 40 50 x 3 200 BRE6P-C-503 HCC-X
20 to 40 50 x 4 200 BRE6P-C-504 HCC-X
20 to 40 50 x 5 250 BRE6P-C-505 HCC-X B
20 to 40 50 x 6 250 BRE6P-C-506 HCC-X

Connection Horizontal bus bar parallel top
toRe -rebar
Bar Size Bus Bar B Weld Powder Graphite Mould Handle Clamp
20 to 40 25 x 3 115 BRE17P-C-253 HCC-X
20 to 40 25 x 4 115 BRE17P-C-254 HCC-X
B
20 to 40 40 x 5 150 BRE17P-C-405 HCC-X
20 to 40 50 x 3 200 BRE17P-C-503 HCC-X
20 to 40 50 x 4 200 BRE17P-C-504 HCC-X
20 to 40 50 x 5 250 BRE17P-C-505 HCC-X
20 to 40 50 x 6 250 BRE17P-C-506 HCC-X
แก ้รูป

Page M - 52

BRE18P
Connection Vertical Bus bar down end to A
Vertical rebar
20 to 40 25 x 3 115 BRE18P-C-253 HCC-X
20 to 40 25 x 4 115 BRE18P-C-254 HCC-X
20 to 40 40 x 5 150 BRE18P-C-405 HCC-X
20 to 40 50 x 3 200 BRE18P-C-503 HCC-X
20 to 40 50 x 4 200 BRE18P-C-504 HCC-X
20 to 40 50 x 5 150 x 2 BRE18P-C-505 HCC-X B
20 to 40 50 x 6 150 x 2 BRE18P-C-506 HCC-X
Note :
BRE19P

Connection Vertical bus bar top end
to rebar
B
20 to 40 25 x 3 115 BRE19P-C-253 HCC-X

20 to 40 25 x 4 115 BRE19P-C-254 HCC-X
20 to 40 40 x 5 150 BRE19P-C-405 HCC-X
20 to 40 50 x 3 200 BRE19P-C-503 HCC-X
20 to 40 50 x 4 200 BRE19P-C-504 HCC-X
A
20 to 40 50 x 5 150 x 2 BRE19P-C-505 HCC-X
20 to 40 50 x 6 150 x 2 BRE19P-C-506 HCC-X
แก ้รูป
Note :

Page M - 53
Connection Vertical Bus bar parallel to rebar
Re - Bar Size Bus Bar B Weld Powder Graphite Mould Handle Clamp A
20 to 40 25 x 3 115 BRE20P-C-253 HCC-X
20 to 40 25 x 4 115 BRE20P-C-254 HCC-X
20 to 40 40 x 5 200 BRE20P-C-405 HCC-X
20 to 40 50 x 3 200 BRE20P-C-503 HCC-X
20 to 40 50 x 4 250 BRE20P-C-504 HCC-X
20 to 40 50 x 5 250 BRE20P-C-505 HCC-X
20 to 40 50 x 6 150 x 2 BRE20P-C-506 HCC-X B
Note :

Page M - 54
Bus Bar A Weld Powder Graphite Mould Handle Clamp
(W x T) mm LW# Type Type
20 x 2 65 BS1-C-202 HCC-Y
20 x 3 65 BS1-C-203 HCC-Y
20 x 4 90 BS1-C-204 HCC-Y
Bus Bar to Steel Surface (BS)
20 x 5 115 BS1-C-205 HCC-Y GRAPHITE MOULD Type-BS1
25 x 2 90 BS1-C-252 HCC-Y
25 x 3 90 BS1-C-253 HCC-Y
25 x 4 90 BS1-C-254 HCC-Y Vertical bus bar tap to vertical
25 x 5 150 BS1-C-255 HCC-Y
25 x 6 150 BS1-C-256 HCC-Y
steel surface
25 x 8 200 BS1-C-258 HCC-Y
25 x12 250 BS1-C-2512 HCC-Y
30 x 2 90 BS1-C-302 HCC-Y
30 x 3 90 BS1-C-303 HCC-Y
30 x 4 115 BS1-C-304 HCC-Y
30 x 5 150 BS1-C-305 HCC-Y
30 x 6 200 BS1-C-306 HCC-Y
31 x 3 90 BS1-C-313 HCC-Y
31 x 6 200 BS1-C-316 HCC-Y
38 x 3 150 BS1-C-383 HCC-Y
38 x 5 200 BS1-C-385 HCC-Y
38 x 6 250 BS1-C-386 HCC-Y
38 x 8 250 BS1-C-388 HCC-Y
40 x 3 150 BS1-C-403 HCC-Y
40 x 4 200 BS1-C-404 HCC-Y
40 x 5 200 BS1-C-405 HCC-Y A
40 x 6 250 BS1-C-406 HCC-Y
50 x 3 200 BS1-C-503 HCC-Y
50 x 4 250 BS1-C-504 HCC-Y
50 x 5 250 BS1-C-505 HCC-Y
50 x 6 2 x 150 BS1-D-506 HCD-Y
50 x 8 2 x 200 BS1-D-508 HCD-Y
50 x 10 2 x 200 BS1-D-5010 HCD-Y
60 x 6 2 x 200 BS1-D-606 HCD-Y
60 x 8 2 x 250 BS1-D-608 HCD-Y
60 x 10 3 x 200 BS1-D-6010 HCD-Y
80 x 6 2 x 250 BS1-D-806 HCD-Y
80 x 8 3 x 200 BS1-D-808 HCD-Y
80 x 10 3 x 250 BS1-D-8010 HCD-Y
Note :

Page M - 55
Bus Bar B Weld Powder Graphite Mould Handle Clamp
20 x 2 65 BS2-C-202 HCC
20 x 3 90 BS2-C-203 HCC Bus Bar to Steel Surface (BS)
20 x 4 90 BS2-C-204 HCC GRAPHITE MOULD Type-BS2
20 x 5 115 BS2-C-205 HCC
25 x 2 90 BS2-C-252 HCC
25 x 3 90 BS2-C-253 HCC Bus Bar to Steel Surface
25 x 4 90 BS2-C-254 HCC
25 x 5 150 BS2-C-255 HCC Horizontal bus bar tap to
25 x 6 150 BS2-C-256 HCC horizontal steel surface
25 x 8 200 BS2-C-258 HCC
25 x12 250 BS2-C-2512 HCC
30 x 2 115 BS2-C-302 HCC
30 x 3 115 BS2-C-303 HCC
30 x 4 150 BS2-C-304 HCC
30 x 5 200 BS2-C-305 HCC
30 x 6 200 BS2-C-306 HCC A
31 x 3 115 BS2-C-313 HCC
31 x 6 200 BS2-C-316 HCC
38 x 3 150 BS2-C-383 HCC
38 x 5 200 BS2-C-385 HCC
38 x 6 200 BS2-C-386 HCC
38 x 8 250 BS2-C-388 HCC
40 x 3 115 BS2-C-403 HCC
40 x 4 200 BS2-C-404 HCC
40 x 5 200 BS2-C-405 HCC
40 x 6 250 BS2-C-406 HCC
50 x 3 200 BS2-C-503 HCC
50 x 4 2 x 150 BS2-D-504 HCD
50 x 5 2 x 150 BS2-D-505 HCD
50 x 6 2 x 150 BS2-D-506 HCD
50 x 8 2 x 200 BS2-D-508 HCD
50 x 10 2 x 200 BS2-D-5010 HCD
60 x 6 2 x 200 BS2-D-606 HCD
60 x 8 2 x 250 BS2-D-608 HCD
60 x 10 3 x 200 BS2-D-6010 HCD
80 x 6 2 x 250 BS2-D-806 HCD
80 x 8 3 x 200 BS2-D-808 HCD
80 x 10 3 x 250 BS2-D-8010 HCD
Note :

Page M - 56
20 x 2 65 BS2-C-202 HCC
20 x 3 90 BS2-C-203 HCC
20 x 4 90 BS2-C-204 HCC
20 x 5 115 BS2-C-205 HCC
25 x 2 90 BS2-C-252 HCC
25 x 3 90 BS2-C-253 HCC
25 x 4 90 BS2-C-254 HCC
Bus Bar to Steel Surface (BS)
25 x 5 150 BS2-C-255 HCC GRAPHITE MOULD Type-BS3
25 x 6 150 BS2-C-256 HCC
25 x 8 200 BS2-C-258 HCC
25 x12 250 BS2-C-2512 HCC Bus Bar to Steel Surface
30 x 2 115 BS2-C-302 HCC
30 x 3 115 BS2-C-303 HCC Horizontal bus bar tap
30 x 4 150 BS2-C-304 HCC to horizontal steel surface
30 x 5 200 BS2-C-305 HCC
30 x 6 200 BS2-C-306 HCC
31 x 3 115 BS2-C-313 HCC
31 x 6 200 BS2-C-316 HCC
38 x 3 150 BS2-C-383 HCC
38 x 5 200 BS2-C-385 HCC
A
38 x 6 200 BS2-C-386 HCC
38 x 8 250 BS2-C-388 HCC
40 x 3 115 BS2-C-403 HCC
40 x 4 200 BS2-C-404 HCC
40 x 5 200 BS2-C-405 HCC
40 x 6 250 BS2-C-406 HCC
50 x 3 200 BS2-C-503 HCC
50 x 4 2 x 150 BS2-D-504 HCD
50 x 5 2 x 150 BS2-D-505 HCD
50 x 6 2 x 150 BS2-D-506 HCD
50 x 8 2 x 200 BS2-D-508 HCD
50 x 10 2 x 200 BS2-D-5010 HCD
60 x 6 2 x 200 BS2-D-606 HCD
60 x 8 2 x 250 BS2-E-608 HCD
60 x 10 3 x 200 BS2-E-6010 HCD
80 x 6 2 x 250 BS2-E-806 HCD
80 x 8 3 x 200 BS2-E-808 HCD
80 x 10 3 x 250 BS2-E-8010 HCD
Note :

Page M - 57
20 x 2 90 BS4-C-202 HCC-Y
20 x 3 90 BS4-C-203 HCC-Y
20 x 4 115 BS4-C-204 HCC-Y
20 x 5 150 BS4-C-205 HCC-Y Bus Bar to Steel Surface (BS)
25 x 2 115 BS4-C-252 HCC-Y GRAPHITE MOULD Type-BS4
25 x 3 115 BS4-C-253 HCC-Y
25 x 4 150 BS4-C-254 HCC-Y
25 x 5 150 BS4-C-255 HCC-Y Horizontal thru bus bar
25 x 6 150 BS4-C-256 HCC-Y
25 x 8 200 BS4-C-258 HCC-Y to vertical steel surface
25 x12 250 BS4-C-2512 HCC-Y
30 x 2 115 BS4-C-302 HCC-Y
30 x 3 115 BS4-C-303 HCC-Y
30 x 4 200 BS4-C-304 HCC-Y
30 x 5 200 BS4-C-305 HCC-Y
30 x 6 200 BS4-C-306 HCC-Y
31 x 3 150 BS4-C-313 HCC-Y
31 x 6 200 BS4-C-316 HCC-Y
38 x 3 150 BS4-C-383 HCC-Y
38 x 5 200 BS4-C-385 HCC-Y A
38 x 6 250 BS4-C-386 HCC-Y
38 x 8 250 BS4-C-388 HCC-Y
40 x 3 150 BS4-C-403 HCC-Y
40 x 4 200 BS4-C-404 HCC-Y
40 x 5 200 BS4-C-405 HCC-Y
40 x 6 250 BS4-C-406 HCC-Y
50 x 3 200 BS4-C-503 HCC-Y
50 x 4 250 BS4-C-504 HCC-Y
50 x 5 250 BS4-C-505 HCC-Y
50 x 6 2 x 150 BS4-D-506 HCD-Y
50 x 8 2 x 200 BS4-D-508 HCD-Y
50 x 10 2 x 200 BS4-D-5010 HCD-Y
60 x 6 2 x 200 BS4-D-606 HCD-Y
60 x 8 2 x 250 BS4-D-608 HCD-Y
60 x 10 3 x 250 BS4-D-6010 HCD-Y
80 x 6 2 x 150 BS4-D-806 HCD-Y
80 x 8 2 x 200 BS4-D-808 HCD-Y
80 x 10 2 x 250 BS4-D-8010 HCD-Y
Note :

Page M - 58
Stud to Steel (RS)
GRAPHITE MOULD Type-RS1
Horizontal stud to Vertical Steel surface
RS1
Stud Size Weld Powder Graphite Mould Handle Clamp
A mm LW# Type Type
M6 25 RS1-C-M6 HCC-Y
M16 115 RS1-C-M16 HCC-Y
Stud to Steel (RS)

Horizontal stud to Vertical Steel surface
RS2
A mm LW# Type Type
M6 25 RS2-C-M6 HCC
M8 32 RS2-C-M8 HCC
M10 45 RS2-C-M10 HCC
M12 65 RS2-C-M12 HCC
M16 115 RS2-C-M16 HCC
Stud to Steel (RS)

Vertical stud to horizontal steel surface
RS3
A mm LW# Type Type
12.7 150 RS3-C-127 HCC-Y

Page M - 59
Ground rod to Ground rod (RR)
GRAPHITE MOULD Type-RR1
Vertical Ground rod end to end
RR1
Rod Size Weld Powder Graphite Mould Handle Clamp
mm inch LW# Type Type
12.7 1/2 150 RR1-CL-127127 HCC
14.2 5/8 200 RR1-CL-142142 HCC
17.2 3/4 200 RR1-CL-172172 HCC
23.1 1 250 RR1-DL-231231 HCD
RR2
Horizontal Ground rod end to end

12.7 1/2 150 RR2-C-127127 HCC
14.2 5/8 200 RR2-C-142142 HCC
17.2 3/4 200 RR2-C-172172 HCC
23.1 1 250 RR2-C-231231 HCD
32 32 250 RR2-D-3232 HCD

Horizontal ground rod tap vertical ground rod
RR3
12.7 1/2 200 RR3-CL-127127 HCC
14.2 5/8 200 RR3-CL-142142 HCC
17.2 3/4 250 RR3-CL-172172 HCC
23.1 1 2 x 150 RR3-DL-231231 HCD

Page M - 60

Vertical Ground rod end to end
12.7 1/2 200 RR4-C-127127 HCC
14.2 5/8 200 RR4-C-142142 HCC
17.2 3/4 250 RR4-C-172172 HCC
23.1 1 2 x 150 RR4-D-231231 HCD
Note :

Horizontal ground rod
thru to ground rod

12.7 1/2 200 RR5-C-127127 HCC
14.2 5/8 200 RR5-C-142142 HCC
17.2 3/4 250 RR5-C-172172 HCC
23.1 1 2 x 150 RR5-D-231231 HCD
Note :

Page M - 61
Rebar to Rebar (RE)
GRAPHITE MOULD Type-RE1

Horizontal rebar end to end
Rebar Size Weld Powder Graphite Mould Handle Clamp
mm LW# Type Type
10 90 RE1-C-1010 HCC
12 115 RE1-C-1212 HCC
16 200 RE1-C-1616 HCC
20 250 RE1-C-2020 HCC
25 2 x 200 RE1-D-2525 HCD
Note :
Rebar to Rebar (RE)
GRAPHITE MOULD Type-RE2

Vertical rebar end to end
mm LW# Type Type
10 90 RE2-C-1010 HCC
12 115 RE2-C-1212 HCC
16 200 RE2-C-1616 HCC
20 250 RE2-C-2020 HCC
25 2 x 200 RE2-D-2525 HCD
Note :

Page M - 62
Bus Bar to Rail (BX)
GRAPHITE MOULD Type-BX1
Horizontal Bus Bar to foot of rail
BX1
Bus Bar Weld Powder Graphite Mould Handle Clamp
25 x 3 65 BX1-C-253 HCR

Horizontal bus bar end to web rail BX3
40 x 5 2 x 150 BX3R-CL-405 HCR
40 x 5 2 x 150 BX3L-CL-405 HCR
40 x 6 2 x 150 BX3R-CL-406 HCR
40 x 6 2 x 150 BX3L-CL-406 HCR
50 x 6 2 x 200 BX3R-CL-506 HCR
50 x 6 2 x 200 BX3L-CL-506 HCR
Note :

Vertical bus bar end to web rail
BX4
40 x 5 2 x 150 BX4-C-405 HCR
40 x 6 2 x 150 BX4-C-406 HCR
50 x 6 2 x 200 BX4-C-506 HCR
Note :

Page M - 63
CX1
Cable to Rail (CX)
GRAPHITE MOULD Type-CX1
Horizontal cable to rail termination (fillet)

A mm2 LW# Type Type
50 115 CX1L-C-50 HCR
50 115 CX1R-C-50 HCR
70 115 CX1L-C-70 HCR
70 115 CX1R-C-70 HCR
95 150 CX1L-C-95 HCR
95 150 CX1R-C-95 HCR
120 150 CX1L-C-120 HCR
120 150 CX1R-C-120 HCR
150 200 CX1L-C-150 HCR
150 200 CX1R-C-150 HCR
Cable to Rail (CX)

Horizontal cable to rail termination(fillet)
CX2
A mm2 LW# Type Type
50 150 CX2-CL-50 HCR
70 150 CX2-CL-70 HCR
95 200 CX2-CL-95 HCR
120 200 CX2-CL-120 HCR
150 250 CX2-CL-150 HCR
CX5
Cable to Rail (CX)
Horizontal cable to rail termination(foot)
A mm2 LW# Type Type
16 25 CX5-A-16 HCR
25 25 CX5-A-25 HCR
35 32 CX5-A-35 HCR
50 45 CX5-A-50 HCR
70 65 CX5-A-70 HCR
95 65 CX5-A-95 HCR
120 90 CX5-CL-120 HCR
150 115 CX5-CL-150 HCR

Page M - 64
Cable to Rail Connection (CX)

Bond to Base of rail (foot)

A mm2 LW# Type Type
50 45 CX7L-C-50 HCR
50 45 CX7R-C-50 HCR
70 45 CX7L-C-70 HCR
70 45 CX7R-C-70 HCR
120 65 CX7L-C-120 HCR
120 65 CX7R-C-120 HCR
150 90 CX7L-C-150 HCR
150 90 CX7R-C-150 HCR

Page M - 65
GIỚI THIỆU INTRODUCTION
Được thành lập năm 1987, THIPHA CABLE được biết đến là thương Thipha Cable, was established in 1987 and now known as
hiệu dây & cáp điện hàng đầu Việt Nam. Sản phẩm của THIPHA CABLE Vietnam leading manufacturer for Wire and cable. Thipha Cable
được quản lý chất lượng theo tiêu chuẩn ISO 9001:2008, được đăng products are manufactured according to ISO 9001: 2008. The
ký bảo hộ trên toàn bộ lãnh thổ Châu Á, một số nước Trung Đông & trademark has been registered in Asia region, Middle-East and
Nam Mỹ... 100% sản phẩm trước khi xuất xưởng đều phải trải qua quá South American... 100% products has been inspected by stay
trình kiểm nghiệm nghiêm ngặt bởi hệ thống máy kiểm nghiệm hiện of act quality control technology from well known brand name
đại hàng đầu từ Anh, Hàn Quốc, Nhật Bản... đảm bảo các sản phẩm from England, Korea and Japan... to ensure the products meet the
đáp ứng được tiêu chuẩn quốc gia và quốc tế: TCVN, BS, IEC, ASTM... international and national quality standard such as TCVN, BS, IEC,
Sản phẩm của chúng tôi được cấp chứng nhận bởi KEMA, TUV. ASTM ... Our products are certified by KEMA, TUV.
Thương hiệu dây và cáp điện Thịnh Phát - Thipha Cable tự hào vượt Thipha Cable was proud that the products qualified with most
qua các tiêu chuẩn khắt khe nhất để trở thành đối tác, nhà cung cấp stern requirement to become partner and main supplier for
sản phẩm chính cho các dự án điện của Tập Đoàn Điện Lực Quốc Gia electric system of EVN ( Vietnam Electric Corporation, other main
Việt Nam như: lưới truyền tải điện quốc gia (đường dây 500kV, 220kV, projects such as airport, seaport, roadway and many society
110kV…); các dự án cải tạo lưới điện tại các thành phố lớn: Hà Nội, projects like Park Hills Tims CiTy - Hanoi, Times City (Vingroup) -
TP.HCM, Đà Nẵng, Cần Thơ…góp phần vào sự nghiệp công nghiệp Hanoi, Phu My Hung and Riverside Resident, Train Sation T1, T2...
hóa, hiện đại hóa đất nước.
In Myanmar, Thipha Cable has high creditibility and has supplied
Tại Myanmar, THIPHA CABLE nhận được sự tín nhiệm và đang cung for such projects: Hoang Anh Gia Lai Myanmar Center: distribution
cấp sản phẩm cho các dự án Hoàng Anh Gia Lai Myanmar Center; các lines projects in Naypyitaw, Kayin, Kachin, Mon... governed by
dự án phân phối điện tại vùng Naypyitwa, Kayin, Kachin, Mon...được YESB, ESE and MOEP.
điều hành quản lý bởi YESB, ESE và MOEP.
MỤC LỤC
Dây đồng trần (C) - TCVN 5064_______________________________________________________________________ 4
Dây nhôm trần (AAC) - TCVN 5064____________________________________________________________________ 5

Dây nhôm trần (AAC) - IEC 61089 (TCVN 6483)__________________________________________________________ 6
Dây nhôm trần (AAC) - ASTM B 231____________________________________________________________________ 7
Dây nhôm trần (AAC) - AS 1531_______________________________________________________________________ 9
Dây nhôm trần (AAC) - DIN 48201-5__________________________________________________________________ 10
Dây nhôm hợp kim (AAAC) - IEC 61089 (TCVN 6483)_____________________________________________________ 11

Dây nhôm hợp kim (AAAC) - ASTM B 399______________________________________________________________ 12
Dây nhôm hợp kim (AAAC) - BS EN 50182_____________________________________________________________ 14
Dây nhôm hợp kim (AAAC) - AFNL C 34-125____________________________________________________________ 15
Dây nhôm lõi thép trần (ACSR, As, ACKP, AsKP) - TCVN 5064_______________________________________________ 16
Dây nhôm lõi thép trần (ACSR, As, ACKP, AsKP) - IEC 61089 (TCVN 6483)_____________________________________ 18
Dây nhôm lõi thép trần (ACSR, As, ACKP, AsKP) - ASTM B232_______________________________________________ 21
Dây nhôm lõi thép trần (ACSR, As, ACKP, AsKP) - BS 215-2_________________________________________________ 24
Dây nhôm lõi thép trần (ACSR, As, ACKP, AsKP) - AS 3607_________________________________________________ 25
Dây nhôm lõi thép trần (ACSR, As, ACKP, AsKP) - JIS C3310________________________________________________ 26
Dây nhôm lõi thép trần (ACSR, As, ACKP, AsKP) - DIN 48204_______________________________________________ 27
Dây nhôm hợp kim lõi thép trần (AACSR) - AFNL C 34-125________________________________________________ 29
Dây nhôm hợp kim lõi thép trần (AACSR) - DIN 48206____________________________________________________ 30
Dây thép mạ kẽm xoắn (GW, GSW, TK) - JIS G 3537______________________________________________________ 32

Dây thép mạ kẽm xoắn (GW, GSW, TK) - ΓOCT 3062 & 3063, ASTM B 498 _____________________________________ 33
Dây thép mạ kẽm xoắn (GW, GSW, TK) - ASTM A 475_____________________________________________________ 34
Dây thép mạ kẽm xoắn (GW, GSW, TK) - BS 183_________________________________________________________ 35
GIỚI THIỆU DÂY CHỊU NHIỆT________________________________________________________________________ 36

DÂY NHÔM HỢP KIM CHỊU NHIỆT (TAAAC or TAL) - JEC 3406-95____________________________________________ 38
TACSTR & TACSR-G

DÂY NHÔM HỢP KIM CHỊU NHIỆT, lõi thép tăng cường lực - JEC 3406-95_____________________________________ 39
TACSTR/TACSR-G [60% IACS – 20.3% Conductivity AW]

DÂY NHÔM HỢP KIM CHỊU NHIỆT, lõi thép tăng cường lực - ASTM B 549, JEC 3406-95__________________________ 40
HƯỚNG DẪN LƯU KHO VÀ CÁC THAO TÁC VỚI RULO CÁP_________________________________________________ 41
INDEX
Bare copper conductor (C) - TCVN 5064________________________________________________________________ 4
All aluminum conductor (AAC) - TCVN 5064_____________________________________________________________ 5

All aluminum conductor (AAC) - IEC 61089 (TCVN 6483)___________________________________________________ 6
All aluminum conductor (AAC) - ASTM B 231____________________________________________________________ 7
All aluminum conductor (AAC) - AS 1531_______________________________________________________________ 9
All aluminum conductor (AAC) - DIN 48201-5__________________________________________________________ 10
All aluminum alloy conductor (AAAC) - IEC 61089 (TCVN 6483)____________________________________________ 11

All aluminum alloy conductor (AAAC) - ASTM B 399_____________________________________________________ 12
All aluminum alloy conductor (AAAC) - BS EN 50182_____________________________________________________ 14
All aluminum alloy conductor (AAAC) - AFNL C 34-125___________________________________________________ 15
Aluminium conductor steel reinforced (ACSR) - TCVN 5064_______________________________________________ 16

Aluminium conductor steel reinforced (ACSR) - IEC 61089 (TCVN 6483)______________________________________ 18
Aluminium conductor steel reinforced (ACSR) - ASTM B232_______________________________________________ 21
Aluminium conductor steel reinforced (ACSR) - BS 215-2_________________________________________________ 24
Aluminium conductor steel reinforced (ACSR) - AS 3607__________________________________________________ 25
Aluminium conductor steel reinforced (ACSR) - JIS C3310_________________________________________________ 26
Aluminium conductor steel reinforced (ACSR) - DIN 48204________________________________________________ 27
All aluminium conductor steel reinforced (ACSR) - AFNL C 34 -125__________________________________________ 29

All aluminium conductor steel reinforced (ACSR) - DIN 48206_____________________________________________ 30
Zinc-coated steel wire strands (GW, GSW, TK) - JIS G 3537_________________________________________________ 32

Zinc-coated steel wire strands (GW, GSW, TK) - ΓOCT 3062 & 3063, ASTM B 498 _______________________________ 33
Zinc-coated steel wire strands (GW, GSW, TK) - ASTM A 475_______________________________________________ 34
Zinc-coated steel wire strands (GW, GSW, TK) - BS 183____________________________________________________ 35
INTRODUCTION FOR THERMAL RESISTANT CONDUCTOR_________________________________________________ 36

Thermal Resistant All aluminium alloy conductor - JEC 3406-95____________________________________________ 38
TACSTR & TACSR-G

Thermal Resistant All aluminium alloy conductor - JEC 3406-95____________________________________________ 39
TACSTR/TACSR-G [60% IACS – 20.3% Conductivity AW]

Thermal Resistant All aluminium alloy conductor - ASTM B 549, JEC 3406-95_________________________________ 40
GUIDE TO STORAGE AND ACTION WAYS FOR DRUM OF CABLE_____________________________________________ 41

TCVN 5064
DÂY ĐỒNG TRẦN (C)

BARE COPPER CONDUCTOR (C)
Tiêu chuẩn: TCVN 5064 Standards: TCVN 5064
• Cấu trúc: Sợi đồng cứng xoắn đồng tâm • Construction: Hard drawn copper wires, concentric stranded
Tiết diện Đường kính ngoài Điện trở DC ở Khối lượng gần
Cấu trúc Lực kéo đứt tối thiểu Dòng tải cho phép
danh định gần đúng 200C đúng
Approx. overall DC resistance Min. Breaking Approx. Current carrying

Nominal area Structure
diameter at 200C strength weight capacity
mm2 wire x mm mm Ω/km N kg/km A
6 7 x 1.04 3.12 3.0701 2,340 53 74

10 7 x 1.35 4.05 1.8197 3,758 90 102
11 7 x 1.40 4.20 1.7100 4,118 97 106
14 7 x 1.60 4.80 1.3065 5,277 126 126
16 7 x 1.70 5.10 1.1573 6,031 143 136
25 7 x 2.13 6.39 0.7336 9,463 224 182
35 7 x 2.51 7.53 0.5238 13,141 311 225
50 7 x 3.00 9.00 0.3688 17,455 444 281
70 19 x 2.13 10.65 0.2723 27,115 611 343
95 19 x 2.51 12.55 0.1944 37,637 848 426
120 19 x 2.80 14.00 0.1560 46,845 1,055 491
150 19 x 3.15 15.75 0.1238 55,151 1,335 570
185 37 x 2.51 17.57 0.1001 73,303 1,655 655
240 37 x 2.84 19.88 0.0789 93,837 2,118 756
300 37 x 3.15 22.05 0.0637 107,422 2,606 878
400 37 x 3.66 25.62 0.0471 144,988 3,518 1,069
* Ngoài bảng trên chúng tôi có thể cung cấp các cỡ cáp khác theo yêu cầu của quý khách hàng.
* Besides the above mentioned list we can also provide other sizes depending on customer’s requirement.
4 www.thiphacable.com 0279-11 DO NG…ï¯I TIEåU DU¯NG

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www.thiphacable.com
42 www.thiphacable.com 0279-11 DO NG…ï¯I TIEåU DU¯NG

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MRL-HTI-NV- Đệ Trình Vật Tư Chống Sét

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QUY TRÌNH RFI/ RFA

Hạng mục: Phiên bản : Ver.01

2. Nội dung phê duyệt

3. Mô tả hạng mục trình duyệt Đại diện Tổng thầu

Ngày … tháng … năm 2022

Ngày … tháng … năm 2022

Ngày … tháng … năm 2022

HỒ SƠ PHÊ DUYỆT VẬT LIỆU

THÁNG …... NĂM 2022

1 Thuyết minh kỹ thuật  ( ký tên )

PHÒNG KT XD  PHÒNG KT MEP  ( ký tên )

Có  Không  ( ký tên )

Ý kiến phê duyệt:

Đạt  Không đạt  ( ký tên )

Ý kiến phê duyệt:

Đạt  Không đạt  BAN QLDA

Ý kiến phê duyệt: ( ký tên )

HTI-CƯ.VTTB-QT01.BM02-16/01/19 Thời hạn lưu trữ : Đến khi thay đổi

Lighting the way

■Kim thu sét (Air rod)

Tiêu chuẩn (Standard) : Quy cách Chất liệu Mã sản phẩm

■Đế kim thu sét (Air rod base)

DKB type DKD type

LEEWELDs INDUSTRIES CO., LTD.

“ We always improve the quality

The reaction reaches very high temperatures,

When welding copper conductors, the process

MAINTENANCE & STORAGE INSTRUCTIONS:

2) HCC / HCD / HCX Mould Handle Clamp

4) Exothermic Weld Powder

5) Ignite Powder (Starting Powder)

8) Mould Cleaning Brush

9) Cable Cleaning Brush

10) Mould Scraper

11) File Card (FCB)

12) Sealing Compound (SCD)

13) Flame Torch (FT)

14) Safety Eye Glasses (SEG)

Now in order to make the sketch you need to:

- Clamp Type “HCC” for nominal size mould 3-1/8” x 3-1/8”

- Chain support “HCX”

- Clamp Type “HCP” support are used to hold a mould in

- Clamp Type “HCR” for Railway mould

- Clamp type “HCF” for Railway mould

- Clamp type ‘HCC-Y’’HCD-Y’ For Beam Suport

i) Replace with correct mould if have.

Remove set screw between the handles of the

Remove set screw between the handles of the

Flint ignitor shooting not giving enough Replace flint ignitor.

Use mould cleaner brush provided.

Pre heat conductors with propane torch then use a clean

Special can be requested

Special can be requested

Special can be requested

Special can be requested

Special can be requested

Special can be requested

Special can be requested

Conductor Size Weld Powder Graphite Mould Handle Clamp

240 240 200 CC27-C-240240 HCC

Special can be requested

Special can be requested

CABLE to BAR Connection (CB)

Cable to Copper Lug