Mô hình hóa nguyên liệu thô và clinker đến thành thành phần xi măng.

(Automatic)
Bột liệu LSF = 110 SM = 2.35 AM = 1.25
TARGET
Clinker LSF = 95 SM = 2.50 AM = 1.40
% Khối Thành phần Oxit (trong vật liệu khô) Tính toán
% khối
lượng 4 Composition
lượng ướt CaO SiO2 Al2O3 Fe2O3 MgO Na2O K2O SO3 LOI W CaCO3 MgCO3 R2O
khô
81.03% 78.28% ✘ L.stone 53.72 0.54 0.26 0.15 1.38 0.01 0.03 0.00 44.00 0.85% 95.93 2.89 0.03
7.97% 9.97% ✘ Clay 0.97 53.81 17.22 13.17 2.03 0.18 0.23 1.71 10.00 23.42% 1.73 4.25 0.33
1.44% 1.64% ✘ Iron ore 0.08 30.86 20.60 34.61 0.29 0.63 0.42 0.03 11.00 16.28% 0.14 0.61 0.91
9.56% 10.11% ✘ High Clay 0.09 75.45 10.97 7.05 0.52 0.02 0.30 0.21 4.00 9.40% 0.16 1.09 0.22
4.44% Coal 0.70 83.50 11.29 2.41 0.51 0.00 0.00 0.00 0.49 0.00% 1.25 1.07 0.00
Bột liệu = 43.62 12.38 2.93 2.34 1.33 0.03 0.08 0.16 36.99 0.04 77.89 2.79 0.08

Thành phần CaO SiO2 Al2O3 Fe2O3 MgO Na2O K2O SO3 LOI W CaCO3 MgCO3 R2O
Thành phần
Software version №1

bột liệu

0.0% Bypass = 36.60 11.00 2.80 1.70 2.30 32.50 0.035 65.36 4.81 0.00
100.0% Bột liệu = 43.62 12.38 2.93 2.34 1.33 0.03 0.08 0.16 36.99 0.04 77.89 2.79 0.08
Clinker inlet = 69.23 19.65 4.65 3.72 2.12 0.05 0.12 0.25 0.13

Thành phần CaO SiO2 Al2O3 Fe2O3 MgO Na2O K2O R2O SO3 Kết quả phân tích than
Thành phần clinker

Clinker = 66.18 22.49 4.94 3.66 2.05 0.05 0.12 0.13 0.24 Q A V
q Kcal/kg
C3S = 60.06 CaOfree = 1% Hệ số Bột liệu Clinker Kcal/kg % %

Thành phần khoáng C2S = 19.17 Hàm lượng lỏng LSF = 110.00 92.99 750 5450 32.25 22.23
Clinker C3A = 6.90 13500C 14000C 14500C SM = 2.35 2.61 Tro trong clinker (%) 4.44
C4AF = 11.12 23.59 24.95 25.23 AM = 1.25 1.35 Tiêu thụ than (Kg) 137.61
0
Thành phần CaO SiO2 Al2O3 Fe2O3 MgO Na2O K2O SO3 CaCO3 MgCO3 R2O LOI Total
Clinker chemical = 66.18 22.49 4.94 3.66 2.05 0.05 0.12 0.13 4.28 0.13 99.74
Thạch cao = 31.24 1.69 0.40 0.20 0.04 0.00 0.11 44.10 55.79 0.08 0.07 20.82 98.67
CEMENT

Cement = 64.64 21.57 4.74 3.51 1.96 0.05 0.12 2.07 4.09 0.13 2.13 98.66
Clinke
% khối lượng ướt % Khối lượng khô Tinh khiết thạch cao Tổng Lò Calciner
Ẩm thạch cao 45°C Than sử dụng
95.0% 95.6% L% = 16% t/h tấn t/h 38% 62%
 C
Than sử dụng
t/h
4.0% 8% 5.0% 4.4% Purity = 90.97 12500 71.67 27.24 44.44

MANUAL COMPOSITION
Thành phần Oxit Calculated
Nguyên liệu thô. Các thành
phần
CaO SiO2 Al2O3 Fe2O3 MgO Na2O K2O SO3 LOI W CaCO3 MgCO3 R2O

L.stone 81.03% 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.85% 0.00 0.00 0.00

Clay 7.97% 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 23.42% 0.00 0.00 0.00

Iron ore 1.44% 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 16.28% 0.00 0.00 0.00

High Clay 9.56% 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 9.40% 0.00 0.00 0.00

Coal 4.44 0.70 83.50 11.29 2.41 0.51 0.00 0.00 0.00 0.49 0.00% 1.25 1.07 0.00

Raw Mix = ### ### ### ### ### ### ### ### ### 0.04 0.00 0.00 0.00

0% Bypass = 36.60 11.00 2.80 1.70 2.30 32.50 0.035 65.36 4.81 0.00

100% Kiln feed = ### ### ### ### ### ### ### ### ### 0.04 0.00 0.00 ###

Clinker inlet = ### ### ### ### ### ### ### ### ###

Thành phần CaO SiO2 Al2O3 Fe2O3 MgO Na2O K2O SO3 R2O Kết quả phân tích than
Thành phần clinker

Clinker = ### ### ### ### ### ### ### ### 0.06 q Q A V
Kcal/kg Kcal/kg % %
C3S = ### CaOfree 1.0% Param. Raw mix Clinker

Clinker mineral C2S = ### Hàm lượng lỏng LSF = ### ### 750 5450 32.25 22.23
composition C3A = ### 13500C 14000C 14500C SM = ### ### Ash Absorption in clinker (%) 4.44

C4AF = ### #VALUE! #VALUE! ### AM = ### ### Coal consumption (Kg) 137.61
 High Clay 0.09 30.86 20.60 34.61 0.29 0.02 0.30 0.21 4.00

CaO SiO2 Al2O3 Fe2O3 MgO Na2O K2O SO3 Ig.Loss Total

L.stone 53.72 0.54 0.26 0.15 1.38 0.01 0.03 0.00 44.00 100.09

CLAY 0.97 53.81 17.22 13.17 2.03 0.18 0.23 1.71 10.00 99.32

weight RATIO Iron ore 0.08 30.86 20.60 34.61 0.29 0.63 0.42 0.03 11.00 98.52

Iron ore Sil. Sand High Clay 0.09 75.45 10.97 7.05 0.52 0.02 0.30 0.21 4.00 98.61

1.0 6.7 Coalslag 2.63 63.25 20.20 6.43 1.61 94.12

High Clay 0.09 75.45 10.97 7.05 0.52 0.02 0.30 0.21 4.00 98.61

Coalslag 2.63 63.25 20.20 6.43 1.61 94.12

 Calculation Sheet for n-componential mix design

Raw mix modeling Data sheet

Oxides (in dry material)

Table of
raw components C S A F

1 Components L.stone 53.72 0.54 0.26 0.15

1 Clay 0.97 53.81 17.22 13.17
1 Iron ore 0.08 30.86 20.60 34.61
1 High Clay 0.09 75.45 10.97 7.05

1.
Required quality parameters:
Obtained:
Property: Required:
1 comp. 2 comp. 3 comp. 4 comp.
LSF = 110 2803.32 110.21 110.00 110.00
SR = 2.35 1.32 1.75 2.35 2.35
AL = 1.25 1.73 1.33 2.01 1.25

2. Calculation models:
1 comp. C S A F Los of Ignition
L.stone 53.72 0.54 0.26 0.15 44.00
MIX = 53.72 0.54 0.26 0.15 44.00
Two components calculation model:
Los of
2 comp. C S A F Ignition
L.stone 53.72 0.54 0.26 0.15 44.00
Clay 0.97 53.81 17.22 13.17 4.00
MIX = 42.77 11.60 3.78 2.85 35.69

3 comp. C S A F Los of Ignition

L.stone 53.72 0.54 0.26 0.15 44.00
Clay 0.97 53.81 17.22 13.17 10.00
Iron ore 0.08 30.86 20.60 34.61 11.00
MIX = 43.29 12.20 3.47 1.72 37.20

4 comp. C S A F Los of Ignition

L.stone 53.72 0.54 0.26 0.15 44.00
Clay 0.97 53.81 17.22 13.17 10.00
Iron ore 0.08 30.86 20.60 34.61 11.00
High Clay 0.09 75.45 10.97 7.05 4.00
MIX = 18.62 5.29 1.25 1.00 15.79
43.62 12.38 2.93 2.34 36.99
Raw mix (%) % relative
Auxiliary part C mix = 18.62 34.6%
of
calculation S mix = 5.29 3.4%
4-comp. A mix = 1.25 0.6%
F mix = 1.00 4.1%
ponential mix design

Comp. content
(mass%) Remove negative % and recalcu. To
real non CALCULATION 100%
ry material) nega
comp
Loss of Water Simple No No
ignition content % Dry mass solution negative negative
44.00 0.009 1 81.03% 81.03% 0.8103 0.810
10.00 0.23 1 7.97% 7.97% 0.0797 0.080
11.00 0.16 1 1.44% 1.44% 0.0144 0.014
4.00 0.09 1 9.56% 9.56% 0.0956 0.096
Sum = 100% 100% 100% 100%

Resavanje problema sa negativ %

copm comp cmp corr 1 2 3
total = 4 1
neg% = 0 1
real = 4 1
1
neg % = 0 0 1

Dry Comp. % V
K.Cal/kg Ash (%) W (%)
(%)
100.0% 5450 32.25 0 22.23
Sum = 100% Ash content in clinker (%) 0.00
Heat consumption for clinker 750
Dry Comp. % LSF = 110.21 Coal consumption 137.61
79.2% SR = 1.75
20.8% AL = 1.33 The coeficiencies of four unknowns simultaneous linenear equation
Sum = 100% -51.668 180.902 185.8312 201.8052
0.526 25.204 112.686 -28.598
Dry Comp. % -0.05 1.218 27.854 -1.1
80.2% LSF = 110.00 1 1 1 1
24.6% SR = 2.35
-4.7% AL = 2.01 42.42 14.19 3.18
Sum = 100% Kiln feed 66.42 22.21 4.98
Coal 0.9 53.44 26.15
Dry Comp. % 66.42 22.21 4.98
81.03%
7.97% LSF = 110.00 HM KH
1.44% SR = 2.35 Taget 2.16 1.05
9.56% AL = 1.25 Rawmix 2.16 0.92
Sum = 100% Clinke 2.16 0.92

Ignited Dried base

Material
base >100% 100%
L.stone 78.77 79.12 78.83
Clay 10.09 10.10 10.06
Iron ore 0.17 0.17 0.17
High Clay 10.97 10.98 10.94
 % wet
mass Wet Real

0.817 0.783
0.104 0.100
0.017 0.016
0.106 0.101
104% 100%

4 1 2 3 4 real
L.stone 0 0 0 1 1 L.stone
Clay 0 0 1 1 Clay
Iron ore 0 1 1 Iron ore
High Clay 1 1 High Clay
0

imultaneous linenear equation: Ai*X+Bi*Y+Ci*Z+Di*T=Ei ; i = 1,2,3,4

1 -0.0041 -0.0019 0.0070 0.7877 78.77
1 0.0023 0.0246 -0.1188 0.1018 10.09
1 0.0000 -0.0019 0.0438 0.0013 0.17
100 0.0018 -0.0208 0.0680 0.1092 10.97

2.28 36.12
3.57
9.59
3.57

LSF SM IM C3S C2S C3A C4AF CaOfree

100.00 2.60 1.40
94.37 2.60 1.40
94.37 2.60 1.40 62.04 16.86 7.16 10.86 1

Wet base LOI in raw meal Dried base(kg) Wet base(kg)

>100% 100% Total 36.15 Total 1566 Total 1.567
79.12 78.81 34.69 1234.60 1.235
10.12 10.08 1.01 157.58 0.158
0.17 0.17 0.02 2.65 0.003
10.99 10.94 0.44 171.29 0.171
Công thức đánh giá năng lượng hình thành clinker sau
kJ/kg = 3200xCaO + 2710xMgO – 2140xSiO2 – 250xFe2O3 + Residual Energy
 Raw materials and Clinker Calculation, designed by
LSF SM AM Clinker
TARGET Raw mix 110.0 2.35 1.25 PTD

1 Clinker 2 95.0 3 2.60 4 1.40 5 12500 6 6 7 7 8 8 9 9 10 10 11

4 Composition Clinker Kiln inlet Kiln feed Bypass Raw mix L.stone Clay Irone High Si Coal
% Dry mass 1.631 0% 3.70% 81.03% 7.87% 1.48% 9.62%
recalc. 100% 81.73% 10.27% 1.81% 10.61%
% Wet mass 4.24% 78.27% 9.84% 1.73% 10.16%
% Moist 0.85% 23.42% 18.00% 9.40%
% Clinker 1.286 0.125 0.024 0.153 0.044
CaO 66.18 69.22 43.62 43.62 53.72 0.97 0.08 0.09 0.70
SiO2 22.49 19.65 12.38 12.38 0.54 53.81 30.86 75.45 83.50
Al2O3 4.94 4.64 2.93 2.93 0.26 17.22 20.60 10.97 11.29
Fe2O3 3.67 3.73 2.35 2.35 0.15 13.17 34.61 7.05 2.41
MgO 2.04 2.11 1.33 1.33 1.38 2.03 0.29 0.52 0.51
Mn2O3 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TiO2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
P2O5 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
K2O 0.12 0.12 0.08 0.08 0.03 0.23 0.42 0.30 0.00
Na2O 0.05 0.05 0.03 0.03 0.01 0.18 0.63 0.02 0.00
Cl- 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
SO3 0.24 0.25 0.16 0.16 0.00 1.71 0.03 0.21 0.00
LOI 36.99 36.99 44.00 10.00 11.00 4.00 0.49
Total 99.72 99.78 99.86 0 99.86 100.09 99.32 98.52 98.61 98.90
Ash in clinker (%) 4.44 32.23
Coal Heat kcl\kg 5450
Coal consmption % 0.138
fuel [kg/h] 71.67
Kiln Heat kcl\kgclk 750
HM 2.13 2.47 2.47 2.47 56.55 0.01 0.00 0.00
KH 0.90 1.10 1.10 1.10 35.21 -0.21 -0.53 -0.10
LSF 93.00 110.00 110.00 110.0 2803.32 0.54 0.06 0.04
SM 2.61 2.35 2.35 2.35 1.32 1.77 0.56 4.19
AM 1.35 1.25 1.25 1.25 1.73 1.31 0.60 1.56
K2O+Na2O 0.15 0.20 0.10
SO3 in K2O,Na2O) 0.17 0.17 0.11
SO3/ALK 1.77 1.77 1.77
C3S 60.09
C2S 19.14
C3A 6.88
C4AF 11.15
CaO free 1%
L1338 24.59
L1450 25.28
Heat information 422.38 283.89
Burnablity index 3.33
Burnability Factor 113
Burning zone 1390
Coating 32.32
 FOR CHART Requir RM
LSF RM C3 A Fe2O3 SiO2 LSF = 110.0 110.0
grafCorr= 10 15 4 SM = 2.4 2.3
6.88 3.67 22.49 AM = 1.3 1.2
30 30 30 30 Arrow
y 110.00 68.8 55.0 89.9 Slope= 2.2 2.2
x1 1.80 2.20 2.50 3.00 Interc.= -1.6 -1.6
x2 CLINKER
1.80 C3A &2.20
LSF 2.50 3.00
2.00 xChart Title
2.4 2.3
y 3.720316 3.72
1.80

110.00 1.60

1.40

1.20

1.00
1.80 2.00 2.20 2.40 2.60 2.80 3.00 3.20

Clinker Burnability LSF & SR

110.0

105.0

100.0

95.0

90.0

85.0
1.20 1.70 2.20 2.70 3.20
 LIME CLAY IRON COALACID SAND COAL
SiO2 0.54 53.81 30.86 75.45 34.00 53.44
Al2O3 0.26 17.22 20.60 10.97 15.10 26.15
Fe2O3 0.15 13.17 34.61 7.05 0.47 9.59
CaO 53.72 0.97 0.08 0.09 42.72 0.90
MgO 1.38 2.03 0.29 0.52 6.04 1.36
SO3 0.00 1.71 0.03 0.21 0.00 0.00
K2O 0.03 0.23 0.42 0.30 0.00 0.00
Na2O 0.01 0.18 0.63 0.02 0.00 0.00
Ig.Loss 44.00 10.00 11.00 4.00 0.00 0.49
Total 100.09 99.32 98.52 98.61 98.33 91.93
H2O 0.85 23.42 18.00 9.40 4.20 10.50
Calculation Sheet for n-componential mix design
1 2 3 4 5 6 7 8 9

Raw mix modeling Data sheet

Oxides (in dry material)

Table of
raw components Loss of
C S A F
ignition

1 Components L.stone 53.72 0.54 0.26 0.15 44.00

1 Clay 0.97 53.81 17.22 13.17 10.00
1 Iron ore 0.08 30.86 20.60 34.61 11.00
1 High Clay 0.09 75.45 10.97 7.05 4.00

1. Required quality parameters:

Obtained:
Property: Required:
1 comp. 2 comp. 3 comp. 4 comp.
LSF = 110 2803.32 110.21 110.00 110.00
SR = 2.35 1.32 1.75 2.35 2.35
AL = 1.25 1.73 1.33 2.01 1.25

2. Calculation models:
1 comp. C S A F Los of Ignition Dry Comp. %
L.stone 53.72 0.54 0.26 0.15 44.00 100.0%
MIX = 53.72 0.54 0.26 0.15 44.00 Sum = 100%
Two components calculation model:
2 comp. C S A F Los of Ignition Dry Comp. %
L.stone 53.72 0.54 0.26 0.15 44.00 79.2%
Clay 0.97 53.81 17.22 13.17 4.00 20.8%
MIX = 42.77 11.60 3.78 2.85 35.69 Sum = 100%

3 comp. C S A F Los of Ignition Dry Comp. %

L.stone 53.72 0.54 0.26 0.15 44.00 80.2%
Clay 0.97 53.81 17.22 13.17 10.00 24.6%
Iron ore 0.08 30.86 20.60 34.61 11.00 -4.7%
MIX = 43.29 12.20 3.47 1.72 37.20 Sum = 100%

4 comp. C S A F Los of Ignition Dry Comp. %

L.stone 53.72 0.54 0.26 0.15 44.00 81.03%
Clay 0.97 53.81 17.22 13.17 10.00 7.87%
Iron ore 0.08 30.86 20.60 34.61 11.00 1.48%
High Clay 0.09 75.45 10.97 7.05 4.00 9.62%
MIX = 43.62 12.38 2.93 2.35 36.99 Sum = 100%
18.62 5.29 1.25 1.00 15.79
Raw mix (%) % relative Dry Comp. %

Auxiliary part
of calculation
4-comp.
 C mix = 18.62 34.6% 81.03%
Auxiliary part
of calculation S mix = 5.29 3.4% 7.97%
4-comp.
A mix = 1.25 0.6% 1.44%
F mix = 1.00 4.1% 9.56%

-5161.21 19653.29 14645.37 25157.58 1 -3.72E-05 -0.0042

0.42 17.61 98.88 -33.10 1 1.929E-05 0.0253
-0.073 -0.758 22.663 -2.158 1 2.036E-06 -0.0011
1 1 1 1 100 1.587E-05 -0.0200
1000.00
 10 11 12 13 14 15 16 17 18 19 20

Comp. content Remove negative % and recalcu. To

(mass%)
CALCULATION 100%
real non
nega comp
Water Simple No No % wet
% Dry mass Wet Real
content solution negative negative mass

0.0085 1 81.03% 81.03% 0.810 0.810 81.03% 0.8173 0.783

0.2342 1 7.87% 7.87% 0.079 0.079 7.87% 0.1027 0.098
0.1800 1 1.48% 1.48% 0.015 0.015 1.48% 0.0181 0.017
0.0940 1 9.62% 9.62% 0.096 0.096 9.62% 0.1061 0.102
Sum = 100% 100% 100% 104% 100%

LSF = 110.21
SR = 1.75
AL = 1.33

LSF = 110.00
SR = 2.35
AL = 2.01

LSF = 110.00
SR = 2.35
AL = 1.25

LSF = 110.00
 SR = 2.35
AL = 1.25

0.0067 0.8103 81.03% 0.81035

-0.1264 0.0797 7.87% 0.07866
0.0469 0.0144 1.48% 0.01482
0.0728 0.0956 9.62% 0.09617
4.44%
 21 22 23 24 25
1 2 3 4

1 1 1 1
Table of High
L.stone Clay Iron ore Coal Coal 1
raw components Clay
C 53.72 0.97 0.08 0.09 750 Heat kiln
S 0.54 53.81 30.86 75.45 5500 Nett Cal
A 0.26 17.22 20.6 10.97 32.23 % Ash
FLoss of 0.15 13.17 34.61 7.05 0.136 Coal Consn
ignition
Water 44 10 11 4.00 0.044 Ash Absorption
content 0.009 0.2342 0.18 0.094 0.956 1-ash abs

% Dry mass 81.03% 7.87% 1.48% 9.62%

Simple solution 81.03% 7.87% 1.48% 9.62%
No negative 0.81 0.08 0.01 0.10
No negative 0.81 0.08 0.01 0.10

% wet mass 0.817 0.103 0.018 0.106

Wet Real 0.783 0.098 0.017 0.102
1.631
1.286 0.125 0.024 0.153 1.587 1.631
% Clinker
1.242 0.156 0.027 0.161 1.587 1.631
0.90 53.44 26.15 9.59 1.36
 L.stone Clay Irone High clay coal cid Tro CFBC Tro PC Coal 1
CaO 47.79 1.35 0.77 0.09 0.51 5.49 1.68 0.90
SiO2 9.13 56.55 34.59 64.95 51.54 50.37 49.40 53.44
Al2O2 1.32 16.74 11.66 20.43 18.11 21.92 21.82 26.15
Fe2O3 0.84 11.80 42.69 7.08 3.90 5.75 5.43 9.59
MgO 1.32 2.03 0.37 0.52 0.88 1.33 1.15 1.36
Mn2O3 0.00 0.00 0.00 0.00
TiO2 0.00 0.00 0.00 0.00
P2O5 0.00 0.00 0.00 0.00
K2O 0.00 0.00 0.00 0.00 3.67 3.65 3.61 0.00
Na2O 0.00 0.00 0.00 0.00 0.04 0.00 0.25 0.00
Cl- 0.00 0.00 0.00 0.00
SO3 0.00 0.00 0.00 0.00 0.00 2.42 0.24 0.00
MKN 38.19 8.77 8.62 4.00 19.89 8.04 15.04 0.49
W 0.85 23.00 18.00 9.50 2.80 8.00 8.00
Coal 2